Dual Active Sites on Molybdenum/ZSM-5 Catalyst for Methane Dehydroaromatization: Insights from Solid-State NMR Spectroscopy

Direct conversion of methane to aromatics and hydrogen via a heterogeneous trimetallic synergistic catalyst

Non-oxidative methane dehydro-aromatization reaction can co-produce hydrogen and benzene effectively on a molybdenum-zeolite based thermochemical catalyst, which is a very promising approach for natural-gas upgrading. However, the low methane conversion and aromatics selectivity and weak durability restrain the realistic application for industry. Here, a mechanism for enhancing catalysis activity on methane activation and carbon-carbon bond coupling has been found to promote conversion and selectivity simultaneously by adding platinum-bismuth alloy cluster to form a trimetallic catalyst on zeolite (Pt-Bi/Mo/ZSM-5). This bimetallic alloy cluster has synergistic interaction with molybdenum: the formed CH3* from Mo2C on the external surface of zeolite can efficiently move on for C-C coupling on the surface of Pt-Bi particle to produce C2 compounds, which are the key intermediates of oligomerization. This pathway is parallel with the catalysis on Mo inside the cage. This catalyst demonstrated 18.7% methane conversion and 69.4% benzene selectivity at 710 °C. With 95% methane/5% nitrogen feedstock, it exhibited robust stability with slow deactivation rate of 9.3% after 2 h and instant recovery of 98.6% activity after regeneration in hydrogen. The enhanced catalytic activity is strongly associated with synergistic interaction with Mo and ligand effects of alloys by extensive mechanism studies and DFT calculation.

Advanced solid-state NMR spectroscopy and its applications in zeolite chemistry

Solid-state NMR spectroscopy (ssNMR) can provide details about the structure, host-guest/guest-guest interactions and dynamic behavior of materials at atomic length scales. A crucial use of ssNMR is for the characterization of zeolite catalysts that are extensively employed in industrial catalytic processes. This review aims to spotlight the recent advancements in ssNMR spectroscopy and its application to zeolite chemistry. We first review the current ssNMR methods and techniques that are relevant to characterize zeolite catalysts, including advanced multinuclear and multidimensional experiments, in situ NMR techniques and hyperpolarization methods. Of these, the methodology development on half-integer quadrupolar nuclei is emphasized, which represent about two-thirds of stable NMR-active nuclei and are widely present in catalytic materials. Subsequently, we introduce the recent progress in understanding zeolite chemistry with the aid of these ssNMR methods and techniques, with a specific focus on the investigation of zeolite framework structures, zeolite crystallization mechanisms, surface active/acidic sites, host-guest/guest-guest interactions, and catalytic reaction mechanisms.

Methane dehydroaromatization catalyzed by Mo/ZSM-5: location-steered activity and mechanism

This work examined the location-steered catalytic behavior of Mo/ZSM-5 catalyst for one-step methane dehydroaromatization to benzene reaction. The results indicated that α-site is the preferred location for the formation of ethylene, the main intermediate for aromatics production via the propagation pathway, while δ-site is favorable for the hydrocarbon pool aggregation reaction pathway.

Active Site Descriptors from 95Mo NMR Signatures of Silica-Supported Mo-Based Olefin Metathesis Catalysts

The olefin metathesis activity of silica-supported molybdenum oxides depends strongly on metal loading and preparation conditions, indicating that the nature and/or amounts of the active sites vary across compositionally similar catalysts. This is illustrated by comparing Mo-based (pre)catalysts prepared by impregnation (2.5-15.6 wt % Mo) and a model material (2.3 wt % Mo) synthesized via surface organometallic chemistry (SOMC). Analyses of FTIR, UV-vis, and Mo K-edge X-ray absorption spectra show that these (pre)catalysts are composed predominantly of similar isolated Mo dioxo sites. However, they exhibit different reaction properties in both liquid and gas-phase olefin metathesis with the SOMC-derived catalyst outperforming a classical catalyst of a similar Mo loading by ×1.5-2.0. Notably, solid-state ⁹⁵Mo NMR analyses leveraging state-of-the-art high-field (28.2 T) measurement conditions resolve four distinct surface Mo dioxo sites with distributions that depend on the (pre)catalyst preparation methods. The intensity of a specific deshielded ⁹⁵Mo NMR signal, which is most prominent in the SOMC-derived catalyst, is linked to reducibility and catalytic activity. First-principles calculations show that ⁹⁵Mo NMR parameters directly manifest the local strain and coordination environment: acute (SiO-Mo(O)₂-OSi) angles and low coordination numbers at Mo lead to highly deshielded ⁹⁵Mo chemical shifts and small quadrupolar coupling constants, respectively. Natural chemical shift analyses relate the ⁹⁵Mo NMR signature of strained species to low LUMO energies, which is consistent with their high reducibility and corresponding reactivity. The ⁹⁵Mo chemical shifts of supported Mo dioxo sites are thus linked to their specific electronic structures, providing a powerful descriptor for their propensity toward reduction and formation of active sites.

Solid-State NMR Spectra of Protons and Quadrupolar Nuclei at 28.2 T: Resolving Signatures of Surface Sites with Fast Magic Angle Spinning

Advances in solid-state nuclear magnetic resonance (NMR) methods and hardware offer expanding opportunities for analysis of materials, interfaces, and surfaces. Here, we demonstrate the application of a very high magnetic field strength of 28.2 T and fast magic-angle-spinning rates (MAS, >40 kHz) to surface species relevant to catalysis. Specifically, we present as case studies the 1D and 2D solid-state NMR spectra of important catalyst and support materials, ranging from a well-defined silica-supported organometallic catalyst to dehydroxylated γ-alumina and zeolite solid acids. The high field and fast-MAS measurement conditions substantially improve spectral resolution and narrow NMR signals, which is particularly beneficial for solid-state 1D and 2D NMR analysis of ¹H and quadrupolar nuclei such as ²⁷Al at surfaces.

An Atomistic Picture of Boron Oxide Catalysts for Oxidative Dehydrogenation Revealed by Ultrahigh Field 11B-17O Solid-State NMR Spectroscopy

Boron oxide/hydroxide supported on oxidized activated carbon (B/OAC) was shown to be an inexpensive catalyst for the oxidative dehydrogenation (ODH) of propane that offers activity and selectivity comparable to boron nitride. Here, we obtain an atomistic picture of the boron oxide/hydroxide layer in B/OAC by using 35.2 T ¹¹B and ¹⁷O solid-state NMR experiments. NMR spectra measured at 35.2 T resolve the boron and oxygen sites due to narrowing of the central-transition powder patterns. A 35.2 T 2D ¹¹B{¹⁷O} dipolar heteronuclear correlation NMR spectrum revealed the structural connectivity between boron and oxygen atoms. The approach outlined here should be generally applicable to determine atomistic structures of heterogeneous catalysts containing quadrupolar nuclei.

Metal Sites in Zeolites: Synthesis, Characterization, and Catalysis

Zeolites with ordered microporous systems, distinct framework topologies, good spatial nanoconfinement effects, and superior (hydro)thermal stability are an ideal scaffold for planting diverse active metal species, including single sites, clusters, and nanoparticles in the framework and framework-associated sites and extra-framework positions, thus affording the metal-in-zeolite catalysts outstanding activity, unique shape selectivity, and enhanced stability and recyclability in the processes of Brønsted acid-, Lewis acid-, and extra-framework metal-catalyzed reactions. Especially, thanks to the advances in zeolite synthesis and characterization techniques in recent years, zeolite-confined extra-framework metal catalysts (denoted as metal@zeolite composites) have experienced rapid development in heterogeneous catalysis, owing to the combination of the merits of both active metal sites and zeolite intrinsic properties. In this review, we will present the recent developments of synthesis strategies for incorporating and tailoring of active metal sites in zeolites and advanced characterization techniques for identification of the location, distribution, and coordination environment of metal species in zeolites. Furthermore, the catalytic applications of metal-in-zeolite catalysts are demonstrated, with an emphasis on the metal@zeolite composites in hydrogenation, dehydrogenation, and oxidation reactions. Finally, we point out the current challenges and future perspectives on precise synthesis, atomic level identification, and practical application of the metal-in-zeolite catalyst system.

First-Generation Organic Reaction Intermediates in Zeolite Chemistry and Catalysis

Zeolite chemistry and catalysis are expected to play a decisive role in the next decade(s) to build a more decentralized renewable feedstock-dependent sustainable society owing to the increased scrutiny over carbon emissions. Therefore, the lack of fundamental and mechanistic understanding of these processes is a critical "technical bottleneck" that must be eliminated to maximize economic value and minimize waste. We have identified, considering this objective, that the chemistry related to the first-generation reaction intermediates (i.e., carbocations, radicals, carbenes, ketenes, and carbanions) in zeolite chemistry and catalysis is highly underdeveloped or undervalued compared to other catalysis streams (e.g., homogeneous catalysis). This limitation can often be attributed to the technological restrictions to detect such "short-lived and highly reactive" intermediates at the interface (gas-solid/solid-liquid); however, the recent rise of sophisticated spectroscopic/analytical techniques (including under in situ/operando conditions) and modern data analysis methods collectively compete to unravel the impact of these organic intermediates. This comprehensive review summarizes the state-of-the-art first-generation organic reaction intermediates in zeolite chemistry and catalysis and evaluates their existing challenges and future prospects, to contribute significantly to the "circular carbon economy" initiatives.

Recent advances in solid-state NMR of zeolite catalysts

Zeolites are important inorganic crystalline microporous materials with a broad range of applications in the areas of catalysis, ion exchange, and adsorption/separations. Solid-state nuclear magnetic resonance (NMR) spectroscopy has proven to be a powerful tool in the study of zeolites and relevant catalytic reactions because of its advantage in providing atomic-level insights into molecular structure and dynamic behavior. In this review, we provide a brief discussion on the recent progress in exploring framework structures, catalytically active sites and intermolecular interactions in zeolites and metal-containing ones by using various solid-state NMR methods. Advances in the mechanistic understanding of zeolite-catalysed reactions including methanol and ethanol conversions are presented as selected examples. Finally, we discuss the prospect of the solid-state NMR technique for its application in zeolites.

MoO3 Nanobelt-Modified HMCM-49 Zeolite with Enhanced Dispersion of Mo Species and Catalytic Performance for Methane Dehydro-Aromatization

The methane dehydro-aromatization reaction (MDA) is a promising methane valorization process due to the conversion of methane to value-added aromatics (benzene, toluene and naphthalene). However, one of the major disadvantages of utilizing zeolite in MDA is that the catalyst is rapidly inactivated due to coke formation, which eventually causes the activity and aromatic selectivity to decrease. Consequently, the process is not conducive to large-scale industrial applications. The reasonable control of Mo site distribution on the zeolite surface is the key factor for partially inhibiting the coking of the catalyst and improving stability. Here, MoO₃ nanobelts can be used for alternative Mo precursors to prepare MDA catalysts. Catalysts modified with MoO₃ nanobelts present higher activity (13.4%) and benzene yield (9.2%) than those catalysts loaded with commercial MoO₃.

Detection of remote proton-nitrogen correlations by 1H-detected 14N overtone solid-state NMR at fast MAS

Detecting proton and nitrogen correlations in solid-state nuclear magnetic resonance (NMR) is important for the structural determination of biological and chemical systems. Recent advances in proton detection-based approaches under fast magic-angle spinning have facilitated the detection of ¹H-¹⁴N correlations by solid-state NMR. However, observing remote ¹H-¹⁴N correlations by these approaches is still a challenge, especially for ¹⁴N sites having large quadrupolar couplings. To address this issue, we introduce the ¹H-¹⁴N overtone continuous wave rotational-echo saturation-pulse double-resonance (¹H-¹⁴N OT CW-RESPDOR) sequence. Unlike regular 2D correlation experiments where the indirect dimension is recorded in the time domain, the ¹H-¹⁴N OT CW-RESPDOR experiment is directly observed in the frequency domain. A set of ¹H-¹⁴N OT CW-RESPDOR filtered ¹H spectra is recorded at varying ¹⁴N OT frequencies. Thanks to the selective nature of the ¹⁴N OT pulse, the filtered ¹H spectra appear only if the ¹⁴N OT frequency hits the positions of the ¹⁴N OT central band or one of the spinning sidebands. This set of filtered ¹H spectra represents a 2D ¹H-¹⁴N OT correlation map. We have also investigated the optimizable parameters for CW-RESPDOR and figured out that these parameters are not strictly needed for our working magnetic field of 14.1 T. Hence, the experiment is easy to set up and requires almost no optimization. We have demonstrated the experimental feasibility of ¹H-¹⁴N OT CW-RESPDOR on monoclinic L-histidine and L-alanyl L-alanine. The remote ¹H-¹⁴N correlations have been efficiently detected, no matter how large the ¹⁴N quadrupolar interaction is, and agree with the crystal structures. In addition, based on the remote ¹H-¹⁴N correlations from the non-protonated ¹⁴N site of L-histidine, we can unambiguously distinguish the orthorhombic and monoclinic forms.

Emerging Analytical Methods to Characterize Zeolite-Based Materials

Zeolites and zeolitic materials are, through their use in numerous conventional and sustainable applications, very important to our daily lives, including to foster the necessary transition to a more circular society. The characterization of zeolite-based materials has a tremendous history and a great number of applications and properties of these materials have been discovered in the past decades. This review focuses on recently developed novel as well as more conventional techniques applied with the aim of better understanding zeolite-based materials. Recently explored analytical methods, e.g. atom probe tomography, scanning transmission X-ray microscopy, confocal fluorescence microscopy and photo-induced force microscopy, are discussed on their important contributions to the better understanding of zeolites as they mainly focus on the micro- to nanoscale chemical imaging and the revelation of structure–composition–performance relationships. Some other techniques have a long and established history, e.g. nuclear magnetic resonance, infrared, neutron scattering, electron microscopy and X-ray diffraction techniques, and have gone through increasing developments allowing the techniques to discover new and important features in zeolite-based materials. Additional to the increasing application of these methods, multiple techniques are nowadays used to study zeolites under working conditions (i.e. the in situ/operando mode of analysis) providing new insights in reaction and deactivation mechanisms.

Application of solid-state NMR techniques for structural characterization of metal-organic frameworks

Solid-state NMR can afford the structural information about the chemical composition, local environment, and spatial coordination at the atomic level, which has been extensively applied to characterize the detailed structure and host-guest interactions in metal-organic frameworks (MOFs). In this review, recent advances for the structural characterizations of MOFs using versatile solid-state NMR techniques were briefly introduced. High-field sensitivity-enhanced solid-state NMR method enabled the direct observation of metal centers in MOFs containing low-γ nuclei. Two-dimensional (2D) homo- and hetero-nuclear correlation MAS NMR experiments provided the spatial proximity among linkers, metal clusters and the introduced guest molecules. Moreover, quantitative measurement of inter-nuclear distances using solid-state NMR provided valuable structural information about the connectivity geometry as well as the host-guest interactions within MOFs. Furthermore, solid-state NMR has exhibited great potential for unraveling the structure property of MOFs containing paramagnetic metal centers.

Unraveling Hydrocarbon Pool Boosted Propane Aromatization on Gallium/ZSM-5 Zeolite by Solid-State Nuclear Magnetic Resonance Spectroscopy

Propane aromatization on metal-modified zeolites provides a promising route to produce valuable chemicals such as benzene, toluene and xylene via non-petroleum feedstocks. The mechanistic understanding of propane conversion to aromatics is still challenging due to the complexity of the aromatization process. Herein, by using solid-state NMR spectroscopy and GC-MS, it is shown that cyclopentenyl cations are formed as active intermediates during propane aromatization on Ga/ZSM-5 zeolite. Autocatalysis of propane to aromatics is identified in the induction period. The cyclopentenyl cations serve as key hydrocarbon pool species to co-catalyze propane conversion and promote aromatics formation, revealing a dominant hydrocarbon pool process in propane aromatization.

Two-dimensional molybdenum carbide 2D-Mo2C as a superior catalyst for CO2 hydrogenation

Early transitional metal carbides are promising catalysts for hydrogenation of CO₂. Here, a two-dimensional (2D) multilayered 2D-Mo₂C material is prepared from Mo₂CT_x of the MXene family. Surface termination groups T_x (O, OH, and F) are reductively de-functionalized in Mo₂CT_x (500 °C, pure H₂) avoiding the formation of a 3D carbide structure. CO₂ hydrogenation studies show that the activity and product selectivity (CO, CH₄, C₂–C₅ alkanes, methanol, and dimethyl ether) of Mo₂CT_x and 2D-Mo₂C are controlled by the surface coverage of T_x groups that are tunable by the H₂ pretreatment conditions. 2D-Mo₂C contains no T_x groups and outperforms Mo₂CT_x, β-Mo₂C, or the industrial Cu-ZnO-Al₂O₃ catalyst in CO₂ hydrogenation (evaluated by CO weight time yield at 430 °C and 1 bar). We show that the lack of surface termination groups drives the selectivity and activity of Mo-terminated carbidic surfaces in CO₂ hydrogenation.

The development of robust and efficient catalysts for CO₂ hydrogenation to value-added chemicals is an urgent task. Here the authors report two-dimensional carbide catalyst based on earth-abundant molybdenum that hydrogenates CO₂ with high activity, stable performance and tunable selectivity.