Competitive Doping Chemistry for Nickel-Rich Layered Oxide Cathode Materials

High-entropy doping promising ultrahigh-Ni Co-free single-crystalline cathode toward commercializable high-energy lithium-ion batteries

The development of advanced layered Ni-rich cathodes is essential for high-energy lithium-ion batteries (LIBs). However, the prevalent Ni-rich cathodes are still plagued by inherent issues of chemomechanical and thermal instabilities and limited cycle life. For this, here, we introduce an efficient approach combining single-crystalline (SC) design with in situ high-entropy (HE) doping to engineer an ultrahigh-Ni cobalt-free layered cathode of LiNi0.88Mn0.03Mg0.02Fe0.02Ti0.02Mo0.02Nb0.01O2 (denoted as HE-SC-N88). Thanks to the SC- and HE-doping merits, HE-SC-N88 is featured with a grain-boundary-free and stabilized structure with minimal lattice strain, preventing mechanical degradation, reducing surface parasitic reactions, and mitigating oxygen loss. Accordingly, our HE-SC-N88 cathode demonstrates exceptional electrochemical properties particularly with prolonged cycling stability under strenuous conditions in both half and full cells, and the delayed O loss-induced phase transitions upon heating. More meaningfully, our design of HE doping in redefining the ultrahigh-Ni Co-free SC cathodes will make a tremendous progress toward industrial application of next-generation LIBs.

Doping-Induced Surface and Grain Boundary Effects in Ni-Rich Layered Cathode Materials

In this work, the effects of dopant size and oxidation state on the structure and electrochemical performance of LiNi0.8Co0.1Mn0.1O2 (NCM811) are investigated. It is shown that doping with boron (B) which has a small ionic radius and an oxidation state of 3+, leads to the formation of a boron oxide-containing surface coating (probably Li3BO3), mainly on the outer surface of the secondary particles. Due to this effect, boron only slightly affects the size of the primary particle and the initial capacity, but significantly improves the capacity retention. On the other hand, the dopant ruthenium (Ru) with a larger ionic radius and a higher oxidation state of 5+ can be stabilized within the secondary particles and does not experience a segregation to the outer agglomerate surface. However, the Ru dopant preferentially occupies incoherent grain boundary sites, resulting in smaller primary particle size and initial capacity than for the B-doped and pristine NCM811. This work demonstrates that a small percentage of dopant (2 mol%) cannot significantly affect bulk properties, but it can strongly influence the surface and/or grain boundary properties of microstructure and thus the overall performance of cathode materials.

Microstructures of layered Ni-rich cathodes for lithium-ion batteries

Millions of electric vehicles (EVs) on the road are powered by lithium-ion batteries (LIBs) based on nickel-rich layered oxide (NRLO) cathodes, and they suffer from a limited driving range and safety concerns. Increasing the Ni content is a key way to boost the energy densities of LIBs and alleviate the EV range anxiety, which are, however, compromised by the rapid performance fading. One unique challenge lies in the worsening of the microstructural stability with a rising Ni-content in the cathode. In this review, we focus on the latest advances in the understanding of NLRO microstructures, particularly the microstructural degradation mechanisms, state-of-the-art stabilization strategies, and advanced characterization methods. We first elaborate on the fundamental mechanisms underlying the microstructural failures of NRLOs, including anisotropic lattice evolution, microcracking, and surface degradation, as a result of which other degradation processes, such as electrolyte decomposition and transition metal dissolution, can be severely aggravated. Afterwards, we discuss representative stabilization strategies, including the surface treatment and construction of radial concentration gradients in polycrystalline secondary particles, the fabrication of rod-shaped primary particles, and the development of single-crystal NRLO cathodes. We then introduce emerging microstructural characterization techniques, especially for identification of the particle orientation, dynamic changes, and elemental distributions in NRLO microstructures. Finally, we provide perspectives on the remaining challenges and opportunities for the development of stable NRLO cathodes for the zero-carbon future.

Why the Synthesis Affects Performance of Layered Transition Metal Oxide Cathode Materials for Li-Ion Batteries

The limited cyclability of high-specific-energy layered transition metal oxide (LiTMO2) cathode materials poses a significant challenge to the industrialization of batteries incorporating these materials. This limitation can be attributed to various factors, with the intrinsic behavior of the crystal structure during the cycle process being a key contributor. These factors include phase transition induced cracks, reduced Li active sites due to Li/Ni mixing, and slower Li+ migration. In addition, the presence of synthesis-induced heterogeneous phases and lattice defects cannot be disregarded as they also contribute to the degradation in performance. Therefore, gaining a profound understanding of the intricate relationship among material synthesis, structure, and performance is imperative for the development of LiTMO2. This paper highlights the pivotal role of structural play in LiTMO2 materials and provides a comprehensive overview of how various control factors influence the specific pathways of structural evolution during the synthesis process. In addition, it summarizes the scientific challenges associated with diverse modification approaches currently employed to address the cyclic failure of materials. The overarching goal is to provide readers with profound insights into the study of LiTMO2.

An ultralight, pulverization-free integrated anode toward lithium-less lithium metal batteries

The high-capacity advantage of lithium metal anode was compromised by common use of copper as the collector. Furthermore, lithium pulverization associated with "dead" Li accumulation and electrode cracking deteriorates the long-term cyclability of lithium metal batteries, especially under realistic test conditions. Here, we report an ultralight, integrated anode of polyimide-Ag/Li with dual anti-pulverization functionality. The silver layer was initially chemically bonded to the polyimide surface and then spontaneously diffused in Li solid solution and self-evolved into a fully lithiophilic Li-Ag phase, mitigating dendrites growth or dead Li. Further, the strong van der Waals interaction between the bottommost Li-Ag and polyimide affords electrode structural integrity and electrical continuity, thus circumventing electrode pulverization. Compared to the cutting-edge anode-free cells, the batteries pairing LiNi0.8Mn0.1Co0.1O2 with polyimide-Ag/Li afford a nearly 10% increase in specific energy, with safer characteristics and better cycling stability under realistic conditions of 1× excess Li and high areal-loading cathode (4 milliampere hour per square centimeter).

Mg/Al Double-Pillared LiNiO2 as a Co-Free Ternary Cathode Material Ensuring Stable Cycling at 4.6 V

Cobalt-free (Co-free) and nickel-rich (Ni-rich) cathode materials have attracted significant attention and undergone extensive studies due to their affordability and superior energy density. However, the commercialization of these Co-free materials is hindered by challenges such as cation disorder, irreversible phase changes, and inadequate high-voltage performance. To overcome these challenges, a Co-free ternary cathode material of Mg/Al double-pillared LiNiO2 (NMA) synthesized via a wet-coating and lithiation-sintering technique is proposed. Fundamental studies reveal that Mg and Al have the potential to form a distinctive double-pillar structure within the layered cathode, enhancing its structural stability. To be specific, the strategic placement of Mg and Al in Li and Ni layers, respectively, effectively reduces Li+/Ni2+ disorder and prevents irreversible phase transitions. Additionally, the inclusion of Mg and Al refines the primary grains and compacts the secondary grains in the cathode material, reducing stress from cyclic usage and preventing material cracking, thereby mitigating electrolyte erosion. As a result, NMA demonstrates exceptional electrochemical performance under a high charge cutoff voltage of 4.6 V. It maintains 70% of initial specific capacity after 500 cycles at 1 C and exhibits excellent rate performance, with a capacity of 162 mAh g-1 at 5 C and 149 mAh g-1 at 10 C. As a whole, the produced NMA achieves a high structural stability in cases of excessive delithiation, providing a groundbreaking solution for the development of cost-effective and high-energy-density cathode materials for lithium-ion batteries.

Enhancing Structure Stability by Mg/Cr Co-Doped for High-Voltage Sodium-Ion Batteries

P2-Na2/3Ni1/3Mn2/3O2 cathode materials have garnered significant attention due to their high cationic and anionic redox capacity under high voltage. However, the challenge of structural instability caused by lattice oxygen evolution and P2-O2 phase transition during deep charging persists. A breakthrough is achieved through a simple one-step synthesis of Cr, Mg co-doped P2-NaNMCM, resulting in a bi-functional improvement effect. P2-NaNMCM-0.01 exhibits an impressive capacity retention rate of 82% after 100 cycles at 1 C. In situ X-ray diffraction analysis shows that the "pillar effect" of Mg mitigates the weakening of the electrostatic shielding and effectively suppresses the phase transition of P2-O2 during the charging and discharging process. This successfully averts serious volume expansion linked to the phase transition, as well as enhances the Na+ migration. Simultaneously, in situ Raman spectroscopy and ex situ X-ray photoelectron spectroscopy tests demonstrate that the strong oxygen affinity of Cr forms a robust TM─O bond, effectively restraining lattice oxygen evolution during deep charging. This study pioneers a novel approach to designing and optimizing layered oxide cathode materials for sodium-ion batteries, promising high operating voltage and energy density.

Grain-growth Inhibitor with Three-section-sintering for Highly Dispersed Single-crystal NCM90 Cubes

Single crystallization of LiNix Coy Mn1-x-y O2 (NCM) is currently an effective strategy to improve the cycling life of NCM cathode, owing to the reduced surface area and enhanced mechanical strength, but the application of single crystal NCM(SC-NCM) is being hindered by severe particle agglomeration and poor C-rate performance. Here, a strategy of three-section-sintering(TSS) with the presence of grain-growth inhibitor was proposed, in which, the TSS includes three sections of phase-formation, grain-growth and phase-preservation. While, the addition of MoO3 inhibits the grain growth and restrains the particle agglomeration. With the help of TSS and 1 mol % of MoO3 , highly dispersed surface Mo-doped SC-NCM(MSC-NCM) cubes are obtained with the average diameter of 1.3 μm. Benefiting from the surface Mo-doping and the reduced surface energy, the Li+ -migration preferred (1 0 4) crystalline facet is exposed as the dominant plane in MSC-NCM cubes, because of which, C-rate performance is significantly improved compared with the regular SC-NCM. Furthermore, this preparation strategy is compatible well with the current industrial production line, providing an easy way for the large-scale production of SC-NCM.

Sulfur-Assisted Surface Modification of Lithium-Rich Manganese-Based Oxide toward High Anionic Redox Reversibility

Energy storage via anionic redox provides extra capacity for lithium-rich manganese-based oxide cathodes at high voltage but causes gradual structural collapse and irreversible capacity loss with generation of On - (0 ≤ n < 2) species upon deep oxidation. Herein, the stability and reversibility of anionic redox reactions are enhanced by a simple sulfur-assisted surface modification method, which not only modulates the material's energy band allowing feasible electron release from both bonding and antibonding bands, but also traps the escaping On - via an as-constructed SnS2- x - σ Oy coating layer and return them to the host lattice upon discharge. The regulation of anionic redox inhibits the irreversible structural transformation and parasitic reactions, maintaining the specific capacity retention of as-modified cathode up to 94% after 200 cycles at 100 mA g-1 , along with outstanding voltage stability. The reported strategy incorporating energy band modulation and oxygen trapping is promising for the design and advancement of other cathodes storing energy through anion redox.

Relieving Stress Concentration through Anion-Cation Codoping toward Highly Stable Nickel-Rich Cathode

Nickel-rich LiNi0.8Co0.15Al0.015O2 (NCA) with excellent energy density is considered one of the most promising cathodes for lithium-ion batteries. Nevertheless, the stress concentration caused by Li+/Ni2+ mixing and oxygen vacancies leads to the structural collapse and obvious capacity degradation of NCA. Herein, a facile codoping of anion (F-)-cation (Mg2+) strategy is proposed to address these problems. Benefiting from the synergistic effect of F- and Mg2+, the codoped material exhibits alleviated Li+/Ni2+ mixing and demonstrates enhanced electrochemical performance at high voltage (≥4.5 V), outperformed the pristine and F-/Mg2+ single-doped counterparts. Combined experimental and theoretical studies reveal that Mg2+ and F- codoping decreases the Li+ diffusion energy barrier and enhances the Li+ transport kinetics. In particular, the codoping synergistically suppresses the Li+/Ni2+ mixing and lattice oxygen escape, and alleviates the stress-strain accumulation, thereby inhibiting crack propagation and improving the electrochemical performance of the NCA. As a consequence, the designed Li0.99Mg0.01Ni0.8Co0.15Al0.05O0.98F0.02 (Mg1+F2) demonstrates a much higher capacity retention of 82.65% than NCA (55.69%) even after 200 cycles at 2.8-4.5 V under 1 C. Furthermore, the capacity retention rate of the Mg1+F2||graphite pouch cell after 500 cycles is 89.6% compared to that of the NCA (only 79.4%).

Defect Strategy in Solid-State Lithium Batteries

Solid-state lithium batteries (SSLBs) have great development prospects in high-security new energy fields, but face major challenges such as poor charge transfer kinetics, high interface impedance, and unsatisfactory cycle stability. Defect engineering is an effective method to regulate the composition and structure of electrodes and electrolytes, which plays a crucial role in dominating physical and electrochemical performance. It is necessary to summarize the recent advances regarding defect engineering in SSLBs and analyze the mechanism, thus inspiring future work. This review systematically summarizes the role of defects in providing storage sites/active sites, promoting ion diffusion and charge transport of electrodes, and improving structural stability and ionic conductivity of solid-state electrolytes. The defects greatly affect the electronic structure, chemical bond strength and charge transport process of the electrodes and solid-state electrolytes to determine their electrochemical performance and stability. Then, this review presents common defect fabrication methods and the specific role mechanism of defects in electrodes and solid-state electrolytes. At last, challenges and perspectives of defect strategies in high-performance SSLBs are proposed to guide future research.

Multifunctional Na2TiO3 Coating-Enabled High-Voltage and Capacitive-like Sodium-Ion Storage of Na0.44MnO2

Sodium-ion batteries, as an attractive option for large-scale energy storage, still face the problems of low energy density and unsatisfactory rate performance. Among various cathodes, the tunnel-type Na0.44MnO2 with large S-shaped Na+ transport tunnels is one of the promising cathode materials for fast and robust sodium-ion storage, yet suffering from Mn dissolution and structural collapse. Herein, a Na-rich layered oxide Na2TiO3 is first constructed as a multifunctional coating layer on the surface of the Na0.44MnO2 nanorod. Na2TiO3 not only acts as an Na+ reservoir, but also serves as a protective layer to prevent Na0.44MnO2 from electrolyte etching. Besides, the derived Ti-doped Na0.44MnO2 transition layer supplies additional Na+ diffusion pathways along the radial direction of the nanorod with a short migration distance. The optimized 3 wt % Na2TiO3-coated Na0.44MnO2 exhibits enhanced an initial capacity of 127 mAh g-1 at 2-4.5 V. In addition, it shows an ultra-high capacitive-like capacity ratio of 96.7%, hence delivering an excellent rate performance of 80.2 mAh g-1 at 20C. Long-term cycling tests indicate splendid stability against high voltage, achieving 97.7% capacity retention at 20C after 900 cycles. This work provides an effective strategy to improve the rate performance and high-voltage stability of Na0.44MnO2 for high energy and power density batteries.

Having Your Cake and Eating It Too: Electrode Processing Approach Improves Safety and Electrochemical Performance of Lithium-Ion Batteries

A layered Li[Ni_xCo_yMn_1-x-y]O₂ (NCM)-based cathode is preferred for its high theoretical specific capacity. However, the two main issues that limit its practical application are severe safety issues and excessive capacity decay. A new electrode processing approach is proposed to synergistically enhance the electrochemical and safety performance. The polyimide's (PI) precursor is spin-coated on the LiNi_0.5Co_0.2Mn_0.3O₂ (NCM523) electrode sheet, and the homogeneous sulfonated PI layer is in situ produced by thermal imidization reaction. The PI-spin coated (PSC) layer provides improvements in capacity retention (86.47% vs 53.77% after 150 cycles at 1 C) and rate performance (99.21% enhancement at 5 C) as demonstrated by the NCM523-PSC||Li half-cell. The NCM523-PSC||graphite pouch full cell proves enhanced capacity retention (76.62% vs 58.58% after 500 cycles at 0.5 C) as well. The thermal safety of the NCM523-PSC cathode-based pouch cell is also significantly improved, with the critical temperature of thermal safety T₁ (the beginning temperature of obvious self-heating temperature) and thermal runaway temperature T₂ increased by 60.18 and 44.59 °C, respectively. Mechanistic studies show that the PSC layer has multiple effects as a passivation layer such as isolation of electrode-electrolyte contact, oxygen release suppression, solvation structure tuning, and the decomposition of carbonate solvents as well as LiPF₆ inhibition. This work provides a new path for a cost-effective and scalable design of electrode decoration with synergistic safety-electrochemical kinetics enhancement.

Enhanced Cyclability of LiNi0.6Co0.2Mn0.2O2 Cathodes by Integrating a Spinel Interphase in the Grain Boundary

Nickel-rich layered oxides are promising cathode materials for high-energy-density lithium-ion batteries. Unfortunately, the interfacial instability and intergranular cracks result in fast capacity fading and voltage fading during battery cycling. To address these issues, a coherent spinel interphase in the grain boundary of LiNi_0.6Co_0.2Mn_0.2O₂ (NCM) was successfully constructed via solution infusion and heat treatment. The results showed that the spinel (LiMn₂O₄) interphase could significantly reduce the formation of intergranular cracks during cycling. Meanwhile, the spinel structure on the primary particles effectively suppressed surface degradation, realizing the reduction of interface charge-transfer resistance and electrochemical polarization. As a result, the spinel-modified NCM cathode materials display superior electrochemical cyclability. The 1 wt % spinel phase-modified NCM delivers a discharge capacity of 154.1 mAh g^-1 after 300 cycles (1 C, 3-4.3 V) with an excellent capacity retention of 93%.

Effective and Low-Cost In Situ Surface Engineering Strategy to Enhance the Interface Stability of an Ultrahigh Ni-Rich NCMA Cathode

Ultrahigh Ni-rich quaternary layered oxides LiNi_1-x-y-zCo_xMn_yAl_zO₂ (1 - x - y - z ≥ 0.9) are regarded as some of the most promising cathode candidates for lithium-ion batteries (LIBs) because of their high energy density and low cost. However, poor rate capacity and cycling performance severely limit their further commercial applications. Herein, an in situ coating strategy is developed to construct a uniform LiAlO₂ layer. The NH₄HCO₃ solution is added to a NaAlO₂ solution to form a weak alkaline condition, which can reduce the hydrolysis rate of NaAlO₂, thus enabling uniform deposition of Al(OH)₃ on the surface of a Ni_0.9Co_0.07Mn_0.01Al_0.02(OH)₂ (NCMA) precursor. The LiAlO₂-coated samples show enhanced cycling stability and rate capacity. The capacity retention of NCMA increases from 70.7% to 88.3% after 100 cycles at 1 C with an optimized LiAlO₂ coating amount of 3 wt %. Moreover, the 3 wt % LiAlO₂-coated sample also delivers a better rate capacity of 162 mAh g^-1 at 5 C, while that of an uncoated sample is only 144 mAh g^-1. Such a large improvement of the electrochemical performance should be attributed to the fact that a uniform LiAlO₂ coating relieves harmful interfacial parasitic reactions and stabilizes the interface structure. Therefore, this in situ coating approach is a viable idea for the design of higher-energy-density cathode materials.

Robust Chalcogenophene Viologens as Anolytes for Long-Life Aqueous Organic Redox Flow Batteries with High Battery Voltage

A series of chalcogenophene viologens ([(NPr)₂FV]Cl₄, [(NPr)₂TV]Cl₄, and [(NPr)₂SeV]Cl₄) as anolytes for neutral aqueous organic redox flow batteries (AORFBs) via a combination of chalcogenophenes (furan, thiophene, and selenophene) and viologens are reported. The chalcogenophene viologens showed narrow HOMO-LUMO energy gap, high solubility, and stable electrochemical properties. Compared with the parent [(NPr)₂V]Cl₄, the introduction of π-conjugated chalcogenophene groups reduced the redox potential and enhanced the stability of their free radical state, which endowed the chalcogenophene viologens/FcNCl-based AORFBs with a higher theoretical battery voltage of 1.20 V and enhanced stability for one-electron storage. In particular, the [(NPr)₂FV]Cl₄/FcNCl-based AORFB exhibited excellent long-cycle stability for 3000 cycles with 0.0006% capacity decay per cycle for one-electron storage and 300 cycles with 0.06% capacity decay per cycle for two-electron storage at a charge voltage of 1.9 V (1.42 V theoretical battery voltage). This work provided a new strategy for regulating the voltage and improving the performance of neutral AORFBs.

Challenges and Modification Strategies of Ni-Rich Cathode Materials Operating at High-Voltage

Ni-rich cathode materials have become promising candidates for lithium-based automotive batteries due to the obvious advantage of electrochemical performance. Increasing the operating voltage is an effective means to obtain a higher specific capacity, which also helps to achieve the goal of high energy density (capacity × voltage) of power lithium-ion batteries (LIBs). However, under high operating voltage, surface degradation will occur between Ni-rich cathode materials and the electrolytes, forming a solid interface film with high resistance, releasing O₂, CO₂ and other gases. Ni-rich cathode materials have serious cation mixing, resulting in an adverse phase transition. In addition, the high working voltage will cause microcracks, leading to contact failure and repeated surface reactions. In order to solve the above problems, researchers have proposed many modification methods to deal with the decline of electrochemical performance for Ni-rich cathode materials under high voltage such as element doping, surface coating, single-crystal fabrication, structural design and multifunctional electrolyte additives. This review mainly introduces the challenges and modification strategies for Ni-rich cathode materials under high voltage operation. The future application and development trend of Ni-rich cathode materials for high specific energy LIBs are projected.

koLayered Oxide Cathode-Electrolyte Interface towards Na-Ion Batteries: Advances and Perspectives

With the ever increasing demand for low-cost and economic sustainable energy storage, Na-ion batteries have received much attention for the application on large-scale energy storage for electric grids because of the worldwide distribution and natural abundance of sodium element, low solvation energy of Na⁺ ion in the electrolyte and the low cost of Al as current collectors. Starting from a brief comparison with Li-ion batteries, this review summarizes the current understanding of layered oxide cathode/electrolyte interphase in NIBs, and discusses the related degradation mechanisms, such as surface reconstruction and transition metal dissolution. Recent advances in constructing stable cathode electrolyte interface (CEI) on layered oxide cathode are systematically summarized, including surface modification of layered oxide cathode materials and formulation of electrolyte. Urgent challenges are detailed in order to provide insight into the imminent developments of NIBs.