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Heßelmann M, Felder D, Plischka W, Nabi S, Linkhorst J, Wessling M, Keller R. Dynamics of the Boundary Layer in Pulsed CO 2 Electrolysis. Angew Chem Int Ed Engl 2024; 63:e202406924. [PMID: 38884252 DOI: 10.1002/anie.202406924] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/11/2024] [Revised: 06/05/2024] [Accepted: 06/06/2024] [Indexed: 06/18/2024]
Abstract
Electrochemical reduction of CO2 poses a vast potential to contribute to a defossilized industry. Despite tremendous developments within the field, mass transport limitations, carbonate salt formation, and electrode degradation mechanisms still hamper the process performance. One promising approach to tweak CO2 electrolysis beyond today's limitations is pulsed electrolysis with potential cycling between an operating and a regeneration mode. Here, we rigorously model the boundary layer at a silver electrode in pulsed operation to get profound insights into the dynamic reorganization of the electrode microenvironment. In our simulation, pulsed electrolysis leads to a significant improvement of up to six times higher CO current density and 20 times higher cathodic energy efficiency when pulsing between -1.85 and -1.05 V vs SHE compared to constant potential operation. We found that elevated reactant availability in pulsed electrolysis originates from alternating replenishment of CO2 by diffusion and not from pH-induced carbonate and bicarbonate conversion. Moreover, pulsed electrolysis substantially promotes carbonate removal from the electrode by up to 83 % compared to constant potential operation, thus reducing the risk of salt formation. Therefore, this model lays the groundwork for an accurate simulation of the dynamic boundary layer modulation, which can provide insights into manifold electrochemical conversions.
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Affiliation(s)
- Matthias Heßelmann
- Chemical Process Engineering AVT.CVT, RWTH Aachen University, Forckenbeckstraße 51, 52074, Aachen, Germany
| | - Daniel Felder
- Chemical Process Engineering AVT.CVT, RWTH Aachen University, Forckenbeckstraße 51, 52074, Aachen, Germany
- DWI-Leibniz Institute for Interactive Materials e.V., Forckenbeckstraße 50, 52074, Aachen, Germany
| | - Wenzel Plischka
- Chemical Process Engineering AVT.CVT, RWTH Aachen University, Forckenbeckstraße 51, 52074, Aachen, Germany
| | - Sajad Nabi
- Chemical Process Engineering AVT.CVT, RWTH Aachen University, Forckenbeckstraße 51, 52074, Aachen, Germany
| | - John Linkhorst
- Chemical Process Engineering AVT.CVT, RWTH Aachen University, Forckenbeckstraße 51, 52074, Aachen, Germany
| | - Matthias Wessling
- Chemical Process Engineering AVT.CVT, RWTH Aachen University, Forckenbeckstraße 51, 52074, Aachen, Germany
- DWI-Leibniz Institute for Interactive Materials e.V., Forckenbeckstraße 50, 52074, Aachen, Germany
| | - Robert Keller
- Chemical Process Engineering AVT.CVT, RWTH Aachen University, Forckenbeckstraße 51, 52074, Aachen, Germany
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Henckel D, Saha P, Rajana S, Baez-Cotto C, Taylor AK, Liu Z, Resch MG, Masel RI, Neyerlin KC. Understanding Limitations in Electrochemical Conversion to CO at Low CO 2 Concentrations. ACS ENERGY LETTERS 2024; 9:3433-3439. [PMID: 39022672 PMCID: PMC11249775 DOI: 10.1021/acsenergylett.4c01224] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 05/03/2024] [Revised: 06/07/2024] [Accepted: 06/14/2024] [Indexed: 07/20/2024]
Abstract
Low-temperature electrochemical CO2 reduction has demonstrated high selectivity for CO when devices are operated with pure CO2 streams. However, there is currently a dearth of knowledge for systems operating below 30% CO2, a regime interesting for coupling electrochemical devices with CO2 point sources. Here we examine the influence of ionomer chemistry and cell operating conditions on the CO selectivity at low CO2 concentrations. Utilizing advanced electrochemical diagnostics, values for cathode catalyst layer ionic resistance and electrocatalyst capacitance as a function of relative humidity (RH) were extracted and correlated with selectivity and catalyst utilization. Staying above 20% CO2 concentration with at least a 50% cathode RH resulted in >95% CO/H2 selectivity regardless of the ionomer chemistry. At 10% CO2, however, >95% CO/H2 selectivity was only obtained at 95% RH under scenarios where the resulting electrode morphology enabled high catalyst utilization.
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Affiliation(s)
- Danielle
A. Henckel
- National
Renewable Energy Laboratory, 15013 Denver W Parkway, Golden, Colorado 80401, United States
| | - Prantik Saha
- National
Renewable Energy Laboratory, 15013 Denver W Parkway, Golden, Colorado 80401, United States
| | - Sunil Rajana
- Dioxide
Materials, 1100 Holland Dr., Boca Raton, Florida 33487, United States
| | - Carlos Baez-Cotto
- National
Renewable Energy Laboratory, 15013 Denver W Parkway, Golden, Colorado 80401, United States
| | - Audrey K. Taylor
- National
Renewable Energy Laboratory, 15013 Denver W Parkway, Golden, Colorado 80401, United States
| | - Zengcai Liu
- Dioxide
Materials, 1100 Holland Dr., Boca Raton, Florida 33487, United States
| | - Michael G. Resch
- National
Renewable Energy Laboratory, 15013 Denver W Parkway, Golden, Colorado 80401, United States
| | - Richard I. Masel
- Dioxide
Materials, 1100 Holland Dr., Boca Raton, Florida 33487, United States
| | - K. C. Neyerlin
- National
Renewable Energy Laboratory, 15013 Denver W Parkway, Golden, Colorado 80401, United States
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Xu Q, Liu S, Longhin F, Kastlunger G, Chorkendorff I, Seger B. Impact of Anodic Oxidation Reactions in the Performance Evaluation of High-Rate CO 2 /CO Electrolysis. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2024; 36:e2306741. [PMID: 37880859 DOI: 10.1002/adma.202306741] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/10/2023] [Revised: 08/14/2023] [Indexed: 10/27/2023]
Abstract
The membrane-electrode assembly (MEA) approach appears to be the most promising technique to realize the high-rate CO2 /CO electrolysis, however there are major challenges related to the crossover of ions and liquid products from cathode to anode via the membrane and the concomitant anodic oxidation reactions (AORs). In this perspective, by combining experimental and theoretical analyses, several impacts of anodic oxidation of liquid products in terms of performance evaluation are investigated. First, the crossover behavior of several typical liquid products through an anion-exchange membrane is analyzed. Subsequently, two instructive examples (introducing formate or ethanol oxidation during electrolysis) reveals that the dynamic change of the anolyte (i.e., pH and composition) not only brings a slight shift of anodic potentials (i.e., change of competing reactions), but also affects the chemical stability of the anode catalyst. Anodic oxidation of liquid products can also cause either over- or under-estimation of the Faradaic efficiency, leading to an inaccurate assessment of overall performance. To comprehensively understand fundamentals of AORs, a theoretical guideline with hierarchical indicators is further developed to predict and regulate the possible AORs in an electrolyzer. The perspective concludes by giving some suggestions on rigorous performance evaluations for high-rate CO2 /CO electrolysis in an MEA-based setup.
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Affiliation(s)
- Qiucheng Xu
- Surface Physics and Catalysis (Surf Cat) Section, Department of Physics, Technical University of Denmark, Kgs. Lyngby, 2800, Denmark
| | - Sihang Liu
- Catalysis Theory Center, Department of Physics, Technical University of Denmark, Kgs. Lyngby, 2800, Denmark
| | - Francesco Longhin
- Surface Physics and Catalysis (Surf Cat) Section, Department of Physics, Technical University of Denmark, Kgs. Lyngby, 2800, Denmark
| | - Georg Kastlunger
- Catalysis Theory Center, Department of Physics, Technical University of Denmark, Kgs. Lyngby, 2800, Denmark
| | - Ib Chorkendorff
- Surface Physics and Catalysis (Surf Cat) Section, Department of Physics, Technical University of Denmark, Kgs. Lyngby, 2800, Denmark
| | - Brian Seger
- Surface Physics and Catalysis (Surf Cat) Section, Department of Physics, Technical University of Denmark, Kgs. Lyngby, 2800, Denmark
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