Scalable Green Synthesis of Robust Ultra-Microporous Hofmann Clathrate Material with Record C3 H6 Storage Density for Efficient C3 H6 /C3 H8 Separation

The Reinforced Separation of Intractable Gas Mixtures by Using Porous Adsorbents

This review focuses on the mechanism and driving force in the intractable gas separation using porous adsorbents. A variety of intractable mixtures have been discussed, including air separation, carbon capture, and hydrocarbon purification. Moreover, the separation systems are categorized according to distinctly biased modes depending on the minor differences in the kinetic diameter, dipole/quadruple moment, and polarizability of the adsorbates, or sorted by the varied separation occasions (e.g., CO2 capture from flue gas or air) and driving forces (thermodynamic and kinetic separation, molecular sieving). Each section highlights the functionalization strategies for porous materials, like synthesis condition optimization and organic group modifications for porous carbon materials, cation exchange and heteroatom doping for zeolites, and metal node-organic ligand adjustments for MOFs. These functionalization strategies are subsequently associated with enhanced adsorption performances (capacity, selectivity, structural/thermal stability, moisture resistance, etc.) toward the analog gas mixtures. Finally, this review also discusses future challenges and prospects for using porous materials in intractable gas separation. Therein, the combination of theoretical calculation with the synthesis condition and adsorption parameters optimization of porous adsorbents may have great potential, given its fast targeting of candidate adsorbents and deeper insights into the adsorption forces in the confined pores and cages.

Green and Scalable Preparation of an Isomeric CALF-20 Adsorbent with Tailored Pore Size for Molecular Sieving of Propylene from Propane

Molecular sieving of propylene (C3H6) from propane (C3H8) is highly demanded for C3H6 purification. However, delicate control over aperture size to achieve both high C3H6 uptake and C3H6/C3H8 selectivity with low cost remains a significant challenge. Herein, a green and scalable approach is reported for preparing an isomeric CALF-20 adsorbent, termed as NCU-20, using water as the only solvent with a cost of $10 per kilogram. NCU-20 features a contracted pore size (4.2 × 4.7 Å2) compared to CALF-20 (5.2 × 5.7 Å2), which enables molecular sieving of C3H6 (4.16 × 4.65 Å2) from C3H8 (4.20 × 4.80 Å2). Notably, NCU-20 exhibits record-high C3H6 adsorption capacity (94.41 cm3 cm-3) at 298 K and 1.0 bar, outperforming all C3H6/C3H8 molecular sieving adsorbents. The sieving performances of C3H6/C3H8 are well maintained at elevated temperatures. Therefore, a delicate balance between C3H6 adsorption capacity (91.62 cm3 cm-3) and C3H6/C3H8 selectivity (uptake ratio of 22.2) is obtained on NCU-20 at 298 K and 0.5 bar. Furthermore, dynamic breakthrough experiments demonstrate a high productivity of 65.39 cm3 cm-3 for high-purity C3H6 (>99.5%) from an equimolar C3H6/C3H8 gas-mixture.

Ideal Cage-like Pores for Molecular Sieving of Butane Isomers with High Purity and Record Productivity

n-C4H10 and iso-C4H10 are both important petrochemical raw materials. Considering the coexistence of the isomers in the production process, it is necessary to achieve their efficient separation through an economical way. However, to obtain high-purity n-C4H10 and iso-C4H10 in one-step separation process, developing iso-C4H10-exclusion adsorbents with high n-C4H10 adsorption capacity is crucial. Herein, we report a cage-like MOF (SIFSIX-Cu-TPA) with small windows and large cavities which can selectively allow smaller n-C4H10 enter the pore and accommodate a large amount of n-C4H10 simultaneously. Adsorption isotherms reveal that SIFSIX-Cu-TPA not only completely excludes iso-C4H10 in a wide temperature range, but also exhibits a very high n-C4H10 adsorption capacity of 94.2 cm3 g-1 at 100 kPa and 298 K, which is the highest value among iso-C4H10-exclusion-type adsorbents. Breakthrough experiments show that SIFSIX-Cu-TPA has excellent n/iso-C4H10 separation performance and can achieve a record-high productivity of iso-C4H10 (3.2 mol kg-1) with high purity (>99.95 %) as well as 3.0 mol kg-1 of n-C4H10 (>99 %) in one separation circle. More importantly, SIFSIX-Cu-TPA can realize the efficient separation of butanes at different flow rates, temperatures, as well as under high humid condition, which indicates that SIFSIX-Cu-TPA can be deemed as an ideal platform for industrial butane isomers separation.

Scalable Synthesis of Robust MOF for Challenging Ethylene Purification and Propylene Recovery with Record Productivity

Ethylene (C2H4) purification and propylene (C3H6) recovery are highly relevant in polymer synthesis, yet developing physisorbents for these industrial separation faces the challenges of merging easy scalability, economic feasibility, high moisture stability with great separation efficiency. Herein, we reported a robust and scalable MOF (MAC-4) for simultaneous recovery of C3H6 and C2H4. Through creating nonpolar pores decorated by accessible N/O sites, MAC-4 displays top-tier uptakes and selectivities for C2H6 and C3H6 over C2H4 at ambient conditions. Molecular modelling combined with infrared spectroscopy revealed that C2H6 and C3H6 molecules were trapped in the framework with stronger contacts relative to C2H4. Breakthrough experiments demonstrated exceptional separation performance for binary C2H6/C2H4 and C3H6/C2H4 as well as ternary C3H6/C2H6/C2H4 mixtures, simultaneously affording record productivities of 27.4 and 36.2 L kg-1 for high-purity C2H4 (≥99.9 %) and C3H6 (≥99.5 %). MAC-4 was facilely prepared at deckgram-scale under reflux condition within 3 hours, making it as a smart MOF to address challenging gas separations.

Diffusion-rate sieving of propylene and propane mixtures in a cooperatively dynamic porous crystal

Selective molecular recognition is an important alternative to the energy-intensive industrial separation process. Porous coordination polymers (PCPs) offer designing platforms for gas separation because they possess precise controllability over structures at the molecular level. However, PCPs-based gas separations are dominantly achieved using strong adsorptive sites for thermodynamic recognition or pore-aperture control for size sieving, which suffer from insufficient selectivity or sluggish kinetics. Developing PCPs that work at high temperatures and feature both high uptake capacity and selectivity is urgently required but remains challenging. Herein, we report diffusion-rate sieving of propylene/propane (C3H6/C3H8) at 300 K by constructing a PCP material whose global and local dynamics cooperatively govern the adsorption process via the mechanisms of the gate opening for C3H6 and the diffusion regulation for C3H8, respectively, yielding substantial differences in both uptake capacity and adsorption kinetics. Dynamic separation of an equimolar C3H6/C3H8 mixture reveals outstanding sieving performance with a C3H6 purity of 99.7% and a separation factor of 318.

Recognition of C4 Olefins by an Ultramicroporous ftw-Type Yttrium-Based Metal-Organic Framework with Distorted Cages

Developing porous adsorbents for efficient separation of C4 olefins is significant but challenging in the petrochemical industry due to their similar molecular sizes and physical properties. The separation efficiency is often limited when separating C4 olefins by a single separation mechanism. Herein, an ultramicroporous yttrium-based MOF, Y-dbai, is reported featuring cage-like pores connected by small windows, for recognition and efficient separation of C4 olefins through a synergistic effect of thermodynamic and kinetic mechanisms. At 298 K and 1 bar, the adsorption capacities of Y-dbai for C4H6, 1-C4H8, and i-C4H8 are 2.88, 1.07, and 0.14 mmol g-1, respectively, indicating a molecular sieving effect toward i-C4H8. The C4H6/i-C4H8 and 1-C4H8/i-C4H8 uptake selectivities of Y-dbai are 20.6 and 7.6, respectively, outperforming most of the reported adsorbents. The static and kinetic adsorption experiments coupled with DFT calculations indicate the separation should be attributed to a combined effect of thermodynamically and kinetically controlled mechanism. Breakthrough experiments have confirmed the excellent separation capability of Y-dbai toward C4H6/1-C4H8, C4H6/i-C4H8, and C4H6/1-C4H8/i-C4H8 mixtures.

Microporous Fluorinated MOF with Multiple Adsorption Sites for Efficient Recovery of C2H6 and C3H8 from Natural Gas

Purifying C2H6/C3H8 from a ternary natural gas mixture through adsorption separation is an important but challenging process in the petrochemical industry. To address this challenge, the industry is exploring effective strategies for designing high-performance adsorbents. In this study, we present two metal-organic frameworks (MOFs), DMOF-TF and DMOF-(CF3)2, which have fluorinated pores obtained by substituting linker ligands in the host material. This pore engineering strategy not only provides suitable pore confinement but also enhances the adsorption capacities for C2H6/C3H8 by providing additional binding sites. Theoretical calculations and transient breakthrough experiments show that the introduction of F atoms not only improves the efficiency of natural gas separation but also provides multiple adsorption sites for C2H6/C3H8-framework interactions.

Water-stable metal-organic frameworks (MOFs): rational construction and carbon dioxide capture

Metal-organic frameworks (MOFs) are considered to be a promising porous material due to their excellent porosity and chemical tailorability. However, due to the relatively weak strength of coordination bonds, the stability (e.g., water stability) of MOFs is usually poor, which severely inhibits their practical applications. To prepare water-stable MOFs, several important strategies such as increasing the bonding strength of building units and introducing hydrophobic units have been proposed, and many MOFs with excellent water stability have been prepared. Carbon dioxide not only causes a range of climate and health problems but also is a by-product of some important chemicals (e.g., natural gas). Due to their excellent adsorption performances, MOFs are considered as a promising adsorbent that can capture carbon dioxide efficiently and energetically, and many water-stable MOFs have been used to capture carbon dioxide in various scenarios, including flue gas decarbonization, direct air capture, and purified crude natural gas. In this review, we first introduce the design and synthesis of water-stable MOFs and then describe their applications in carbon dioxide capture, and finally provide some personal comments on the challenges facing these areas.

Interaction-selective molecular sieving adsorbent for direct separation of ethylene from senary C2-C4 olefin/paraffin mixture

Olefin/paraffin separations are among the most energy-intensive processes in the petrochemical industry, with ethylene being the most widely consumed chemical feedstock. Adsorptive separation utilizing molecular sieving adsorbents can optimize energy efficiency, whereas the size-exclusive mechanism alone cannot achieve multiple olefin/paraffin sieving in a single adsorbent. Herein, an unprecedented sieving adsorbent, BFFOUR-Cu-dpds (BFFOUR = BF4-, dpds = 4,4'-bipyridinedisulfide), is reported for simultaneous sieving of C2-C4 olefins from their corresponding paraffins. The interlayer spaces can be selectively opened through stronger guest-host interactions induced by unsaturated C = C bonds in olefins, as opposed to saturated paraffins. In equimolar six-component breakthrough experiments (C2H4/C2H6/C3H6/C3H8/n-C4H8/n-C4H10), BFFOUR-Cu-dpds can simultaneously divide olefins from paraffins in the first column, while high-purity ethylene ( > 99.99%) can be directly obtained through the subsequent column using granular porous carbons. Moreover, gas-loaded single-crystal analysis, in-situ infrared spectroscopy measurements, and computational simulations demonstrate the accommodation patterns, interaction bonds, and energy pathways for olefin/paraffin separations.

A molecular sieve with ultrafast adsorption kinetics for propylene separation

The design of molecular sieves is vital for gas separation, but it suffers from a long-standing issue of slow adsorption kinetics due to the intrinsic contradiction between molecular sieving and diffusion within restricted nanopores. We report a molecular sieve ZU-609 with local sieving channels that feature molecular sieving gates and rapid diffusion channels. The precise cross-sectional cutoff of molecular sieving gates enables the exclusion of propane from propylene. The coexisting large channels constituted by sulfonic anions and helically arranged metal-organic architectures allow the fast adsorption kinetics of propylene, and the measured propylene diffusion coefficient in ZU-609 is one to two orders of magnitude higher than previous molecular sieves. Propylene with 99.9% purity is obtained through breakthrough experiments with a productivity of 32.2 L kg-1.

Water-Stable Microporous Bipyrazole-Based Framework for Efficient Separation of MTO Products

Recently, methanol-to-olefins (MTO) technology has been widely used. The development of new adsorbents to separate MTO products and obtain high-purity ethylene (C2H4) and propylene (C3H6) has become an urgent task. Herein, an exceptionally highly water-stable metal-organic framework (MOF), [Cu3(OH)2(Me2BPZ)2]·(solvent)x (1) (H2Me2BPZ = 3,3'-dimethyl-1H,1'H-4,4'-bipyrazole) with hexagonal pores, has been elaborately designed and constructed. After being soaked in water for 7 days, it still maintains its structure, and the uptake of N2 at 77 K is unchanged. The adsorption capacity of C3H6 can reach 138 cm3 g-1, while the uptake of C2H4 is only 52 cm3 g-1 at 298 K and 1 bar. The dynamic breakthrough experiments show that the mixture of C3H6/C2H4 (50/50, v/v) can be efficiently separated in one step. High-purity C2H4 and C3H6 can be obtained through an adsorption and desorption cycle and the yields of C2H4 (purity ≥ 99.95%) and C3H6 (purity ≥ 99%) are 84 and 48 L kg-1, respectively. Surprisingly, when the flow rate is increased, the separation performance has no obvious change. Additionally, humidity has no effect on the separation performance. Finally, theoretical simulations indicate that there are stronger interactions between the C3H6 molecule and the framework, which are beneficial to capturing C3H6 over C2H4.

Silver Nanoparticle-Loaded Titanium-Based Metal-Organic Framework for Promoting Antibacterial Performance by Synergistic Chemical-Photodynamic Therapy

The abuse of antibiotics leads to an increasing emergence of drug-resistant bacteria, which not only causes a waste of medical resources but also seriously endangers people's health and life safety. Therefore, it is highly desirable to develop an efficient antibacterial strategy to reduce the reliance on traditional antibiotics. Antibacterial photodynamic therapy (aPDT) is regarded as an intriguing antimicrobial method that is less likely to generate drug resistance, but its efficiency still needs to be further improved. Herein, a robust titanium-based metal-organic framework ACM-1 was adopted to support Ag nanoparticles (NPs) to obtain Ag NPs@ACM-1 for boosting antibacterial efficiency via synergistic chemical-photodynamic therapy. Apart from the intrinsic antibacterial nature, Ag NPs largely boost ROS production and thus improve aPDT efficacy. As a consequence, Ag NPs@ACM-1 shows excellent antibacterial activity under visible light illumination, and its minimum bactericidal concentrations (MBCs) against E. coli, S. aureus, and MRSA are as low as 39.1, 39.1, and 62.5 μg mL-1, respectively. Moreover, to expand the practicability of Ag NPs@ACM-1, two (a dense and a loose) Ag NPs@ACM-1 films were readily fabricated by simply dispersing Ag NPs@ACM-1 into heated aqueous solutions of edible agar and sequentially cooling through heating or freeze-drying, respectively. Notably, these two films are mechanically flexible and exhibit excellent antibacterial activities, and their antimicrobial performances can be well retained in their recyclable and remade films. As agar is nontoxic, degradable, inexpensive, and ecosustainable, the dense and loose Ag NPs@ACM-1 films are potent to serve as recyclable and degradable antibacterial plastics and antibacterial dressings, respectively.

Stepwise Synthesis of Cl-Decorated Trinuclear-Cu Cluster-Based Frameworks for C2H2/C2H4 and C2H2/CO2 Separation

A novel Cl-decorated trinuclear-Cu cluster-based MOF (NbU-7-Cl, NbU denotes Ningbo University) was synthesized by a stepwise synthesis strategy. Compared to one-step reactions, the strategy of combining cationic templates with single-crystal-to-single-crystal transformation provides more possibilities for the design and postsynthetic modification of multifunctional materials. Note that the chloride ions are attached to the copper ions of the planar trinuclear cluster nodes in a fully symmetric or partially asymmetric manner. The insertion of the chloride ion can alter the overall symmetry and adsorption energy in addition to occupying the appropriate asymmetric orbit and reducing the effective active sites of metal. The activated NbU-7-Cl displays improved C2H2 uptake capacity and C2H2/C2H4 and C2H2/CO2 separation performance, which is proved by breakthrough experiments.

Optimizing Sieving Effect for CO2 Capture from Humid Air Using an Adaptive Ultramicroporous Framework

Excessive CO2 in the air can not only lead to serious climate problems but also cause serious damage to humans in confined spaces. Here, a novel metal-organic framework (FJI-H38) with adaptive ultramicropores and multiple active sites is prepared. It can sieve CO2 from air with the very high adsorption capacity/selectivity but the lowest adsorption enthalpy among the reported physical adsorbents. Such excellent adsorption performances can be retained even at high humidity. Mechanistic studies show that the polar ultramicropore is very suitable for molecular sieving of CO2 from N2 , and the distinguishable adsorption sites for H2 O and CO2 enable them to be co-adsorbed. Notably, the adsorbed-CO2 -driven pore shrinkage can further promote CO2 capture while the adsorbed-H2 O-induced phase transitions in turn inhibit H2 O adsorption. Moreover, FJI-H38 has excellent stability and recyclability and can be synthesized on a large scale, making it a practical trace CO2 adsorbent. This will provide a new strategy for developing practical adsorbents for CO2 capture from the air.

Design of a MOF-based nano-trap for the efficient separation of propane from propylene

A parallel Cu paddle wheel structure was developed to form an efficient C₃H₆ nano-trap. Benefiting from having this trap, ATC-Cu showed a very high capacity for binding C₃H₆ and high C₃H₆/C₃H₈ selectivity at 298 K.