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Kar S, Sanderson H, Roy K, Benfenati E, Leszczynski J. Green Chemistry in the Synthesis of Pharmaceuticals. Chem Rev 2021; 122:3637-3710. [PMID: 34910451 DOI: 10.1021/acs.chemrev.1c00631] [Citation(s) in RCA: 91] [Impact Index Per Article: 30.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/13/2022]
Abstract
The principles of green chemistry (GC) can be comprehensively implemented in green synthesis of pharmaceuticals by choosing no solvents or green solvents (preferably water), alternative reaction media, and consideration of one-pot synthesis, multicomponent reactions (MCRs), continuous processing, and process intensification approaches for atom economy and final waste reduction. The GC's execution in green synthesis can be performed using a holistic design of the active pharmaceutical ingredient's (API) life cycle, minimizing hazards and pollution, and capitalizing the resource efficiency in the synthesis technique. Thus, the presented review accounts for the comprehensive exploration of GC's principles and metrics, an appropriate implication of those ideas in each step of the reaction schemes, from raw material to an intermediate to the final product's synthesis, and the final execution of the synthesis into scalable industry-based production. For real-life examples, we have discussed the synthesis of a series of established generic pharmaceuticals, starting with the raw materials, and the intermediates of the corresponding pharmaceuticals. Researchers and industries have thoughtfully instigated a green synthesis process to control the atom economy and waste reduction to protect the environment. We have extensively discussed significant reactions relevant for green synthesis, one-pot cascade synthesis, MCRs, continuous processing, and process intensification, which may contribute to the future of green and sustainable synthesis of APIs.
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Affiliation(s)
- Supratik Kar
- Interdisciplinary Center for Nanotoxicity, Department of Chemistry, Physics and Atmospheric Sciences, Jackson State University, Jackson, Mississippi 39217, United States
| | - Hans Sanderson
- Department of Environmental Science, Section for Toxicology and Chemistry, Aarhus University, Frederiksborgvej 399, DK-4000 Roskilde, Denmark
| | - Kunal Roy
- Drug Theoretics and Cheminformatics Laboratory, Department of Pharmaceutical Technology, Jadavpur University, Kolkata 700032, India.,Department of Environmental Health Sciences, Istituto di Ricerche Farmacologiche Mario Negri IRCCS, Via Mario Negri 2, 19, 20156 Milano, Italy
| | - Emilio Benfenati
- Department of Environmental Health Sciences, Istituto di Ricerche Farmacologiche Mario Negri IRCCS, Via Mario Negri 2, 19, 20156 Milano, Italy
| | - Jerzy Leszczynski
- Interdisciplinary Center for Nanotoxicity, Department of Chemistry, Physics and Atmospheric Sciences, Jackson State University, Jackson, Mississippi 39217, United States
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Sova M, Frlan R, Gobec S, Časar Z. Efficient and Straightforward Syntheses of Two United States Pharmacopeia Sitagliptin Impurities: 3-Desamino-2,3-dehydrositagliptin and 3-Desamino-3,4-dehydrositagliptin. ACS OMEGA 2020; 5:5356-5364. [PMID: 32201825 PMCID: PMC7081400 DOI: 10.1021/acsomega.9b04393] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/20/2019] [Accepted: 02/13/2020] [Indexed: 05/26/2023]
Abstract
Various organic impurities (starting materials, reagents, intermediates, degradation products, by-products, and side products) could be present in active pharmaceutical ingredients affecting their qualities, safeties, and efficacies. Herein, we present the efficient syntheses of two United States Pharmacopeia impurities of an antidiabetic drug sitagliptin, a potent and orally active dipeptidyl peptidase IV inhibitor: 3-desamino-2,3-dehydrositagliptin and 3-desamino-3,4-dehydrositagliptin. Our three-step synthetic approach is based on the efficient cobalt-catalyzed cross-coupling reaction of 1-bromo-2,4,5-trifluorobenzene and methyl 4-bromocrotonate in the first step, followed by hydrolysis of corresponding ester with 3 M HCl to (E)-(2,4,5-trifluorophenyl)but-2-enoic acid in high overall yield, whereas the reaction with 3 M NaOH resulted in the carbon-carbon double bond regio-isomerization and hydrolysis to give the (E)-(2,4,5-trifluorophenyl)but-3-enoic acid in 92% yield. Both acid derivatives were converted to title compounds via the amide bond formation with 3-(trifluoromethyl)-5,6,7,8-tetrahydro-[1,2,4]triazolo[4,3-a]pyrazine. Extensive screening of coupling/activation reagents, bases, and solvents reviled that the amide bond is formed the most efficiently using the (COCl)2/Et3N in THF or alternatively EDC/NMM/(DMAP or HOBt) in DMF obtaining the title compounds in 68-76% yields and providing the overall yields for the three-step process in the range of 57-64% on a gram scale. The presented study also demonstrates the importance of a proper selection of solvent, base, and coupling/activating reagent for amide bond formation using Michael acceptor-type allylbenzene derivatives as coupling partners to minimize the carbon-carbon double bond regio-isomerization.
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Affiliation(s)
- Matej Sova
- University of Ljubljana, Faculty of Pharmacy, Aškerčeva 7, Ljubljana 1000, Slovenia
| | - Rok Frlan
- University of Ljubljana, Faculty of Pharmacy, Aškerčeva 7, Ljubljana 1000, Slovenia
| | - Stanislav Gobec
- University of Ljubljana, Faculty of Pharmacy, Aškerčeva 7, Ljubljana 1000, Slovenia
| | - Zdenko Časar
- University of Ljubljana, Faculty of Pharmacy, Aškerčeva 7, Ljubljana 1000, Slovenia
- Lek Pharmaceuticals, d.d., Sandoz Development Center Slovenia, Verovškova ulica 57, Ljubljana SI-1526, Slovenia
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Piontek A, Bisz E, Szostak M. Iron-Catalyzed Cross-Couplings in the Synthesis of Pharmaceuticals: In Pursuit of Sustainability. Angew Chem Int Ed Engl 2018; 57:11116-11128. [PMID: 29460380 DOI: 10.1002/anie.201800364] [Citation(s) in RCA: 160] [Impact Index Per Article: 26.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/10/2018] [Indexed: 01/29/2023]
Abstract
The scarcity of precious metals has led to the development of sustainable strategies for metal-catalyzed cross-coupling reactions. The establishment of new catalytic methods using iron is attractive owing to the low cost, abundance, ready availability, and very low toxicity of iron. In the last few years, sustainable methods for iron-catalyzed cross-couplings have entered the critical area of pharmaceutical research. Most notably, iron is one of the very few metals that have been successfully field-tested as highly effective base-metal catalysts in practical, kilogram-scale industrial cross-couplings. In this Minireview, we critically discuss the strategic benefits of using iron catalysts as green and sustainable alternatives to precious metals in cross-coupling applications for the synthesis of pharmaceuticals. The Minireview provides an essential introduction to the fundamental aspects of practical iron catalysis, highlights areas for improvement, and identifies new fields to be explored.
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Affiliation(s)
- Aleksandra Piontek
- Department of Chemistry, Opole University, 48 Oleska Street, 45-052, Opole, Poland
| | - Elwira Bisz
- Department of Chemistry, Opole University, 48 Oleska Street, 45-052, Opole, Poland
| | - Michal Szostak
- Department of Chemistry, Opole University, 48 Oleska Street, 45-052, Opole, Poland.,Department of Chemistry, Rutgers University, 73 Warren Street, Newark, NJ, 07102, USA
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Piontek A, Bisz E, Szostak M. Eisenkatalysierte Kreuzkupplungen in der Synthese von Pharmazeutika: Streben nach Nachhaltigkeit. Angew Chem Int Ed Engl 2018. [DOI: 10.1002/ange.201800364] [Citation(s) in RCA: 48] [Impact Index Per Article: 8.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/11/2022]
Affiliation(s)
- Aleksandra Piontek
- Department of Chemistry Opole University 48 Oleska Street 45-052 Opole Polen
| | - Elwira Bisz
- Department of Chemistry Opole University 48 Oleska Street 45-052 Opole Polen
| | - Michal Szostak
- Department of Chemistry Opole University 48 Oleska Street 45-052 Opole Polen
- Department of Chemistry Rutgers University 73 Warren Street Newark NJ 07102 USA
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Metil DS, Sampath A, Reddy JR, Chandrashekar ERR, Dahanukar VH, Reddy CVR, Bandichhor R. Efficient and Convenient Synthetic Routes for Sitagliptin Impurities. ChemistrySelect 2018. [DOI: 10.1002/slct.201702552] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
Affiliation(s)
- Dattatray S. Metil
- API R&D, IPDO, Dr. Reddy's Laboratories Ltd. Innovation Plaza, Bachupally; Hyderabad, Telangana 500090 India
- Department of Chemistry; JNTU College of Engineering; JNT University, Kukatpally; Hyderabad, Telangana 500072 India
| | - Aalla Sampath
- API R&D, IPDO, Dr. Reddy's Laboratories Ltd. Innovation Plaza, Bachupally; Hyderabad, Telangana 500090 India
| | - Jinna Rajender Reddy
- API R&D, IPDO, Dr. Reddy's Laboratories Ltd. Innovation Plaza, Bachupally; Hyderabad, Telangana 500090 India
| | | | - Vilas H. Dahanukar
- API R&D, IPDO, Dr. Reddy's Laboratories Ltd. Innovation Plaza, Bachupally; Hyderabad, Telangana 500090 India
| | | | - Rakeshwar Bandichhor
- API R&D, IPDO, Dr. Reddy's Laboratories Ltd. Innovation Plaza, Bachupally; Hyderabad, Telangana 500090 India
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Ramezani S, Pordel M, Davoodnia A. Synthesis, spectral, DFT calculations and antibacterial studies of Fe(III) complexes of new fluorescent Schiff bases derived from imidazo[4',5':3,4]benzo[1,2‐
c
]isoxazole. Appl Organomet Chem 2017. [DOI: 10.1002/aoc.4178] [Citation(s) in RCA: 11] [Impact Index Per Article: 1.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Affiliation(s)
- Shirin Ramezani
- Department of Chemistry, Mashhad BranchIslamic Azad University Mashhad Iran
| | - Mehdi Pordel
- Department of Chemistry, Mashhad BranchIslamic Azad University Mashhad Iran
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Azizi N, Kamrani P, Saadat M. A magnetic nanoparticle-catalyzed regioselectivering opening of epoxides by aromatic amines. Appl Organomet Chem 2016. [DOI: 10.1002/aoc.3450] [Citation(s) in RCA: 11] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
Affiliation(s)
- Najmedin Azizi
- Chemistry and Chemical Engineering Research Center of Iran; PO Box 14335-186 Tehran Iran
| | - Parisa Kamrani
- Chemistry and Chemical Engineering Research Center of Iran; PO Box 14335-186 Tehran Iran
| | - Mostafa Saadat
- Chemistry and Chemical Engineering Research Center of Iran; PO Box 14335-186 Tehran Iran
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Mako TL, Byers JA. Recent advances in iron-catalysed cross coupling reactions and their mechanistic underpinning. Inorg Chem Front 2016. [DOI: 10.1039/c5qi00295h] [Citation(s) in RCA: 114] [Impact Index Per Article: 14.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/23/2022]
Abstract
Advances in iron-catalysed cross coupling from 2010–2015 are critically reviewed.
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Affiliation(s)
- T. L. Mako
- Department of Chemistry
- Boston College
- Chestnut Hill
- USA
| | - J. A. Byers
- Department of Chemistry
- Boston College
- Chestnut Hill
- USA
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10
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Frlan R, Sova M, Gobec S, Stavber G, Časar Z. Cobalt-Catalyzed Cross-Coupling of Grignards with Allylic and Vinylic Bromides: Use of Sarcosine as a Natural Ligand. J Org Chem 2015; 80:7803-9. [DOI: 10.1021/acs.joc.5b01156] [Citation(s) in RCA: 22] [Impact Index Per Article: 2.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/15/2023]
Affiliation(s)
- Rok Frlan
- Faculty
of Pharmacy, University of Ljubljana, Aškerčeva 7, 1000 Ljubljana, Slovenia
| | - Matej Sova
- Faculty
of Pharmacy, University of Ljubljana, Aškerčeva 7, 1000 Ljubljana, Slovenia
| | - Stanislav Gobec
- Faculty
of Pharmacy, University of Ljubljana, Aškerčeva 7, 1000 Ljubljana, Slovenia
| | - Gaj Stavber
- API
Development, Organic Synthesis Department, Lek Pharmaceuticals, d.d., Sandoz Development Centre Slovenia, Kolodvorska 27, 1234 Mengeš, Slovenia
| | - Zdenko Časar
- Faculty
of Pharmacy, University of Ljubljana, Aškerčeva 7, 1000 Ljubljana, Slovenia
- API
Development, Organic Synthesis Department, Lek Pharmaceuticals, d.d., Sandoz Development Centre Slovenia, Kolodvorska 27, 1234 Mengeš, Slovenia
- Global
Portfolio Management API, Sandoz GmbH, Biochemiestrasse 10, 6250 Kundl, Austria
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