Crafting sustainable solutions: architecting biodegradable copolymers through controlled ring-opening copolymerization

Polylactic acid (PLA) is a biodegradable and biocompatible polymer with versatile applications in packaging and medicine. It is derived from lactic acid and thus represents an eco-friendly option sourced from renewable raw materials. Despite its advantages, PLA exhibits few drawbacks, such as brittleness and relatively high melting and glass transition temperatures. However, these limitations can be addressed through copolymerization with other monomers like ε-caprolactone (ε-CL), resulting in a composite material with improved physical properties. This paper comprehensively reviews achievements in PLA-PCL copolymerization using organometallic catalysts, discussing scientific findings and various copolymer architectures obtained, including random or block configurations. It also demonstrates various sustainable catalysts for achieving the required microstructure under mild reaction conditions without the aid of any external initiator.

NacNac-zinc-pyridonate mediated ε-caprolactone ROP

Herein we report the synthesis, isolation and polymerisation activity of two new zinc compounds based on a 2,6-diisopropylphenyl (Dipp) β-diiminate (NacNac) ligand framework with zinc also ligated by an amidate (2-pyridonate or 6-methyl-2-pyridonate) unit. The compounds crystallised as either monomeric (6-Me-2-pyridonate derivative) or dimeric (2-pyridonate) species, although both were found to be monomeric in solution via1H DOSY NMR spectroscopy, which was supported by DFT calculations. These observations suggest that both complexes initiate ring-opening polymerisation (ROP) through a single-site monometallic mechanism. High molecular weight poly ε-caprolactone (PCL) was achieved via exogenous initiator-free ROP conditions with both catalysts. An increase in the 2-pyridonate initiator steric bulk (6-Me- vs. 6-H-) resulted in an improved catalytic activity, facilitating complete monomer conversion within 1 h at 60 °C. Pyridonate end-groups were observed by MALDI-ToF mass spectrometry, contrasting with previous observations for DippNacNac-Zn acetate complexes (where no acetate end groups are observed), instead this more closely resembles the reactivity of DippNacNac-Zn alkoxide complexes in ROP (where RO end groups are observed). Additional major signals in the MALDI-ToF spectra were consistent with cyclic PCL species, which are attributed to back-biting ring-closing termination steps occuring in a process facilitated by the pyridonate unit being an effective leaving group. To the best of our knowledge, these complexes represent the first examples of pyridonate, and indeed amidate, initated ROP.

Comparative Experimental and Theoretical Study of Mg, Al and Zn Aryloxy Complexes in Copolymerization of Cyclic Esters: The Role of the Metal Coordination in Formation of Random Copolymers

Homogeneity of copolymers is a general problem of catalytic coordination polymerization. In ring-opening polymerization of cyclic esters, the rational design of the catalyst is generally applied to solve this problem by the equalization of the reactivities of comonomers-however, it often leads to a reduction of catalytic activity. In the present paper, we studied the catalytic behavior of BnOH-activated complexes (ВНТ)Mg(THF)2nBu (1), (ВНТ)2AlMe (2) and [(ВНТ)ZnEt]2 (3), based on 2,6-di-tert-butyl-4-methylphenol (BHT-H) in homo- and copolymerization of L-lactide (lLA) and ε-caprolactone (εCL). Even at 1:5 lLA/εCL ratio Mg complex 1 catalyzed homopolymerization of lLA without involving εCL to the formation of the polymer backbone. On the contrary, Zn complex 3 efficiently catalyzed random lLA/εCL copolymerization; the presence of mono-lactate subunits in the copolymer chain clearly pointed to the transesterification mechanism of copolymer formation. Both epimerization and transesterification side processes were analyzed using the density functional theory (DFT) modeling that confirmed the qualitative difference in catalytic behavior of 1 and 3: Mg and Zn complexes demonstrated different types of preferable coordination on the PLA chain (k2 and k3, respectively) with the result that complex 3 catalyzed controlled εCL ROP/PLA transesterification, providing the formation of lLA/εCL copolymers that contain mono-lactate fragments separated by short oligo(εCL) chains. The best results in the synthesis of random lLA/εCL copolymers were obtained during experiments on transesterification of commercially available PLLA, the applicability of 3/BnOH catalyst in the synthesis of random copolymers of εCL with methyl glycolide, ethyl ethylene phosphonate and ethyl ethylene phosphate was also demonstrated.

Lanthanum complexes stabilized by a pentadentate Schiff-base ligand: synthesis, characterization, and reactivity in statistical copolymerization of ε-caprolactone and l-lactide

Developing catalysts that are capable of catalyzing the copolymerization of ε-caprolactone and l-lactide to give random CL/LA copolymers is of great importance. One-pot reaction of La[N(SiMe₃)₂]₃ with 1 equiv. of LH₂ (LH₂ = NH(CH₂CH₂N[double bond, length as m-dash]CHC₆H₂-3,5-^tBu₂-2-OH)₂) in THF at room temperature, followed by protolysis with one equivalent amount of ROH (R = C₆H₂-2,6-^tBu₂-4-CH₃, ^tBu, ⁱPr, Bn, and Et) at 60 °C gave the mono-Schiff-base-ligated lanthanum aryloxide complex LLa(OC₆H₂-2,6-^tBu₂-4-CH₃)(THF) (1), and lanthanum alkyloxide complexes LLaO^tBu(THF) (2), [LLaOⁱPr]₂ (3), [LLaOBn]₂ (4), and [LLaOEt]₂ (5) in 59-69% isolated yields. These lanthanum complexes were capable of initiating the homopolymerization of l-lactide and rac-lactide with extremely high activity, and the copolymerization of ε-caprolactone (ε-CL) and l-lactide (l-LA) to give statistical CL/LA copolymers via a transesterification reaction.

Syntheses, structures and catalytic activity of tetranuclear Mg complexes in the ROP of cyclic esters under industrially relevant conditions

Tetranuclear magnesium imino(phenolate) complexes Mg₄(L^1–4)₄ are excellent catalysts for the ROP of bulk rac-lactide and ε-caprolactone under industrially relevant conditions.

Tailor-made block copolymers of l-, d- and rac-lactides and ε-caprolactone via one-pot sequential ring opening polymerization by pyridylamidozinc(ii) catalysts

Three-coordinated Zn(ii) complexes bearing sterically encumbered bidentate monoanionic [N,N -] pyridylamido ligands efficiently catalyze the ring opening polymerization of lactide (LA) and ε-caprolactone (CL). Owing to the polymerization controlled nature and high rate, precise stereodiblock poly(LLA-b-DLA) with different block lengths can be easily produced by one-pot sequential monomer addition at room temperature in short reaction times. NMR, SEC and DSC analyses confirm the production of highly isotactic diblock copolymers which crystallize in the high melting stereocomplex phase. Stereo-triblock and tetrablock copolymers of l-LA, d-LA and rac-LA have been synthesized similarly. Finally, a diblock poly(CL-b-LA) has been easily obtained by sequential addition of ε-caprolactone and lactide under mild conditions.

New homoleptic bis(pyrrolylpyridiylimino) Mg(ii) and Zn(ii) complexes as catalysts for the ring opening polymerization of cyclic esters via an "activated monomer" mechanism

The reaction of MgBu₂ and ZnEt₂ or Zn{N[Si(CH₃)₃]₂}₂ with a tridentate monoanionic pyrrolylpyridiylimino [N^-,N,N] proligand gave homoleptic species, as exclusive products, in high yields. The complexes were characterized in solution by 1D and 2D NMR analysis and by single crystal X-ray crystallography. The new homoleptic complexes were tested as initiators in the polymerization of ε-caprolactone and lactide in the presence of an exogenous alcohol. For both complexes, the polymerizations proceed via an "activated monomer" mechanism that, in the case of the magnesium complex, was correlated with the coordinative flexibility of the ligands, resulting in extremely high productivities under mild conditions.