Method for determining mixing index in microfluidics by RGB color model

Branch-convergence structure based on double-layer chip: a universal method for enhancing microfluidic mixing

Microfluidic mixing has significant applications in various fields, including materials synthesis and biochemical analysis. In this study, we propose a universal strategy to enhance mixing efficiency in microfluidic chips. This strategy initially divides the liquid into branches, which then converge in an interdigitated manner at the beginning of the mixing segment. This branch-convergence structure reduces the flow width of each liquid, thereby decreasing the diffusion distances required for mixing. Under the conditions of this study, the mixing efficiency could be improved by approximately 10 times. Importantly, this enhancement strategy only requires changing the structure of the liquid inflow channel without changing the structure of the mixing segment. Thus, this strategy has broad applicability, any mixing section with different principles and structures can be connected downstream of the branch-convergence structure. In addition, we applied this universal mixing enhancement strategy to the continuous synthesis of lactic-co-glycolic acid nanoparticles, resulting in a higher uniformity of synthesized nanoparticles compared to unenhanced devices.

Advances in Microfluidic-Based Core@Shell Nanoparticles Fabrication for Cancer Applications

Current research in cancer therapy focuses on personalized therapies, through nanotechnology-based targeted drug delivery systems. Particularly, controlled drug release with nanoparticles (NPs) can be designed to safely transport various active agents, optimizing delivery to specific organs and tumors, minimizing side effects. The use of microfluidics (MFs) in this field has stood out against conventional methods by allowing precise control over parameters like size, structure, composition, and mechanical/biological properties of nanoscale carriers. This review compiles applications of microfluidics in the production of core-shell NPs (CSNPs) for cancer therapy, discussing the versatility inherent in various microchannel and/or micromixer setups and showcasing how these setups can be utilized individually or in combination, as well as how this technology allows the development of new advances in more efficient and controlled fabrication of core-shell nanoformulations. Recent biological studies have achieved an effective, safe, and controlled delivery of otherwise unreliable encapsulants such as small interfering RNA (siRNA), plasmid DNA (pDNA), and cisplatin as a result of precisely tuned fabrication of nanocarriers, showing that this technology is paving the way for innovative strategies in cancer therapy nanofabrication, characterized by continuous production and high reproducibility. Finally, this review analyzes the technical, biological, and technological limitations that currently prevent this technology from becoming the standard.

Manipulation of magnetic beads for actively capturing Vibrio parahaemolyticus and nucleic acid based on microfluidic system

Rapid biological detection of pathogen micro-organisms has attracted much attention for practical biomedical applications. Despite the development in this field, it is still challenging to achieve simple and rapid biological detection using the microfluidic method. Herein, we propose a novel strategy of biological detection that combines precise detection control of the capillary microfluidic chip and versatile manipulation of magnetic beads. The microfluidic chip was fabricated via laser cutting, which utilized capillary pressure to realize rapid passive injection of liquid samples. Under an external magnetic field, the aptamer-modified magnetic beads were actuated to mix with Vibrio parahaemolyticus (V. parahaemolyticus) and its nucleic acid in the capillary microfluidic chip for rapid selective capture and detection, which could be achieved within 40 min. The experimental results demonstrated that V. parahaemolyticus could be captured using on-chip immunomagnetic beads with a high efficiency and significantly enhanced detection value. Due to these superior performances, the capillary microfluidic system, based on the manipulation of magnetic beads, demonstrated great potential for automatic biological detection.

Particle Tracking and Micromixing Performance Characterization with a Mobile Device

Strategies to stir and mix reagents in microfluid devices have evolved concomitantly with advancements in manufacturing techniques and sensing. While there is a large array of reported designs to combine and homogenize liquids, most of the characterization has been focused on setups with two inlets and one outlet. While this configuration is helpful to directly evaluate the effects of features and parameters on the mixing degree, it does not portray the conditions for experiments that involve more than two substances required to be subsequently combined. In this work, we present a mixing characterization methodology based on particle tracking as an alternative to the most common approach to measure homogeneity using the standard deviation of pixel intensities from a grayscale image. The proposed algorithm is implemented on a free and open-source mobile application (MIQUOD) for Android devices, numerically tested on COMSOL Multiphysics, and experimentally tested on a bidimensional split and recombine micromixer and a three-dimensional micromixer with sinusoidal grooves for different Reynolds numbers and geometrical features for samples with fluids seeded with red, blue, and green microparticles. The application uses concentration field data and particle track data to evaluate up to eleven performance metrics. Furthermore, with the insights from the experimental and numerical data, a mixing index for particles (mp) is proposed to characterize mixing performance for scenarios with multiple input reagents.

Versatile Microfluidics for Biofabrication Platforms Enabled by an Agile and Inexpensive Fabrication Pipeline

Microfluidics have transformed diagnosis and screening in regenerative medicine. Recently, they are showing much promise in biofabrication. However, their adoption is inhibited by costly and drawn-out lithographic processes thus limiting progress. Here, multi-material fibers with complex core-shell geometries with sizes matching those of human arteries and arterioles are fabricated employing versatile microfluidic devices produced using an agile and inexpensive manufacturing pipeline. The pipeline consists of material extrusion additive manufacturing with an innovative continuously varied extrusion (CONVEX) approach to produce microfluidics with complex seamless geometries including, novel variable-width zigzag (V-zigzag) mixers with channel widths ranging from 100-400 µm and hydrodynamic flow-focusing components. The microfluidic systems facilitated rapid mixing of fluids by decelerating the fluids at specific zones to allow for increased diffusion across the interfaces. Better mixing even at high flow rates (100-1000 µL min-1 ) whilst avoiding turbulence led to high cell cytocompatibility (>86%) even when 100 µm nozzles are used. The presented 3D-printed microfluidic system is versatile, simple and efficient, offering a great potential to significantly advance the microfluidic platform in regenerative medicine.

Modeling and simulation of a split and recombination-based passive micromixer with vortex-generating mixing units

As a state-of-the-art technology, micromixers are being used in various chemical and biological processes, including polymerization, extraction, crystallization, organic synthesis, biological screening, drug development, drug delivery, etc. The ability of a micromixer to perform efficient mixing while consuming little power is one of its basic needs. In this paper, a passive micromixer having vortex-generating mixing units is proposed which shows effective mixing with a small pressure drop. The micromixer works on the split and recombination (SAR) flow principle. In this study, four micromixers are designed with different arrangements of mixing units, and the effect of the placement of connecting channels is evaluated in terms of mixing index, pressure drop, and mixing performance. The channel width of 200 μm, height of 300 μm, and size of mixing units are maintained constant for all the micromixers throughout the evaluation process. The numerical simulation is performed for the Reynolds number (Re) range of 0.1-100 using Comsol Multiphysics software. By categorizing the flow patterns into three regimes based on the range of Re, the fluid flow throughout the length of the micromixer is visualized. The micromixer with dislocated connecting channels provides a satisfactory result with the mixing index of 0.96 and 0.94, and the pressure drop of 2.5 Pa and 7.8 kPa at Re = 0.1 and Re = 100 respectively. It also outperformed the other models in terms of the mixing performance. The proposed micromixer might very well be used in microfluidic devices for a variety of analytical procedures due to its straightforward construction and outstanding performance.

Effect of Thermal Energy and Ultrasonication on Mixing Efficiency in Passive Micromixers

Micromixing is a key process in microfluidics technology. However, rapid and efficient fluid mixing is difficult to achieve inside the microchannels due to unfavourable laminar flow. Active micromixers employing ultrasound and thermal energy are effective in enhancing the micromixing process; however, integration of these energy sources within the devices is a non-trivial task. In this study, ultrasound and thermal energy have been extraneously applied at the upstream of the micromixer to significantly reduce fabrication complexity. A novel Dean micromixer was laser-fabricated to passively increase mixing performance and compared with T- and Y-micromixers at Reynolds numbers between 5 to 100. The micromixers had a relatively higher mixing index at lower Reynolds number, attributed to higher residence time. Dean micromixer exhibits higher mixing performance (about 27% better) than T- and Y-micromixers for 40 ≤ Re ≤ 100. Influence of ultrasound and heat on mixing is more significant at 5 ≤ Re ≤ 20 due to the prolonged mechanical effects. It can be observed that mixing index increases by about 6% to 10% once the temperature of the sonicated fluids increases from 30 °C to 60 °C. The proposed method is potentially useful as direct contact of the inductive energy sources may cause unwanted substrate damage and structural deformation especially for applications in biological analysis and chemical synthesis.