Controlled synthesis of high-ortho-substitution phenol-formaldehyde resins

Selective Synthesis and Functionalization of an Acyclic Methylene-Bridged-Arene Trimer in a Cage

Arene-formaldehyde condensation is a versatile reaction for producing various oligomeric/polymeric materials. However, the precise control of oligomerization degree is still challenging because the starting materials and intermediates have similar reactivities. Here, we demonstrate the selective synthesis of a methylene-bridged arene trimer using the confined cavity of a coordination cage. The limited space of the cavity prevents unregulated polymerization. The confinement effect for the kinetic protection is also demonstrated by the subsequent site-selective iodination of the trimer product within the cage.

Preparation and properties of epoxy-modified thermosetting phenolic fiber

This article proposes the preparation and microwave thermal cured (MTC) epoxy-modified phenolic fibers for the first time. Epoxy-modified thermoplastic phenolic resin was first prepared in acidic condition using phenol, formaldehyde, and epichlorohydrin as the reactants, and then underwent additive reaction with formaldehyde to obtain epoxy-modified thermosetting phenolic resin, which was converted into nascent fibers through wet spinning. Finally, epoxy-modified phenolic fibers were obtained through different curing methods including solution cured, solution thermal cured, microwave cured, MTC, and was characterized by infrared spectroscopy, microscopic infrared imaging, nuclear magnetic resonance, thermogravimetric analysis, and scanning electron microscopy. The experiment results show that MTC epoxy-modified phenolic fibers have optimal mechanical property with ultimate elongation of 4% and breaking strength of 133 MPa.

Ferrocene-Based Porous Organic Polymer (FPOP): Synthesis, Characterization and an Electrochemical Study

Ferrocene-based porous organic polymers (FPOPs) were prepared from phenol-formaldehyde polymer (Bakelite) and phenol as starting materials; and two possible mechanisms for polymerization were discussed. Solid-state 13C CP-MAS NMR, FTIR, powder XRD, elemental analysis and ICP (Fe, Na, B) were performed to characterize the prepared materials. The two synthetic approaches produced polymers with different pore sizes: the FPOP synthesized through Bakelite presented a higher surface area (52 m2 g−1) when compared to the one obtained by the bottom-up polymerization from phenol (only 5 m2 g−1). Thermogravimetric analysis confirmed the thermal stability of the material, which decomposed at 350 °C. Furthermore, cyclic voltammetry (CV) of the new FPOP on modified electrodes, in ACN and 0.1 M TBAP as an electrolyte, showed fully reversible electron transfer, which is similar to that observed for the ferrocene probe dissolved in the same electrolyte. As a proof-of-concept for an electrochromic device, this novel material was also tested, with a color change detected between yellow/brownish coloration (reduced form) and green/blue coloration (oxidized form). The new hybrid FPOP seems very promising for material science, energy storage and electrochromic applications, as well as for plastic degradation.

Preparation of Lignin-Based High-Ortho Thermoplastic Phenolic Resins and Fibers

Surplus lignin, which is inefficiently used, is generated in the forestry industry. Currently, most studies use lignin instead of phenol to synthesize thermosetting resins which cannot be reprocessed, thus affecting its application field. Thermoplastic phenolic resin has an orderly structure and excellent molding performance, which can greatly improve its application field and economic value. Herein, phenol was partially replaced with enzymolysis lignin (without treatment), generating lignin-based high-ortho thermoplastic phenolic resins (LPRs), and then lignin-based phenolic fibers (LPFs) were prepared by melt spinning. FTIR, 13C-NMR and GPC were used to characterize the ortho-para position ratio (O/P value), molecular weight and its distribution (PDI), and rheological properties of the resin. TG, XRD, SEM and tensile property studies were used to determine the thermal stability, orientation, and surface morphology of the fiber. Lignin addition resulted in the decline of the O/P value and molecular weight of the resin. For the 10% LPR, the O/P value, Mw, and PDI were 1.28, 4263, and 2.74, respectively, with the fiber exhibiting relatively good spinnability. The tensile strength and elongation at break of the 10% LPF were 160.9 MPa and 1.9%, respectively. The addition of lignin effectively improved the thermal properties of the fiber, and the carbon yields of 20% LPF before and after curing were 39.7% and 53.6%, respectively, which were 22.2% and 13.7% higher than that of the unmodified fiber, respectively.

Improving the thermal and mechanical properties of phenolic fiber over boron modified high-ortho phenolic resin

Boron-modified high-ortho phenolic resins (BPRs) were prepared under normal pressure by using phenol and formaldehyde as raw materials, zinc acetate, and oxalic acid as catalysts, and boric acid as a modifier. Boron-modified phenolic fibers (BPFs) were prepared by melt spinning and curing in a mixture of formaldehyde and hydrochloric acid, followed by a heat treatment under high temperature. The structure, ortho–para ratio (O/P), molecular weight and distribution, spinnability, thermal stability, fiber strength, and morphology of the resins were characterized by Fourier transform infrared (FTIR) spectroscopy, nuclear magnetic resonance (NMR), gel permeation chromatography (GPC), thermogravimetric analysis (TGA), scanning electron microscopy (SEM), and fiber strength testing. The results showed that the addition of boric acid reduced the ortho reaction of the synthetic resin and the O/P value of phenolic resin. When the content of boric acid was 3 wt%, the thermal stability was the best, the O/P value was up to 3.26, and the weight average molecular weight (Mw) was 18745 g/mol. In Compared with the unmodified resin, the mass loss was increased by 33.7%, and finally the carbon yield was 51.2%. The tensile strength of the fibers reached 187.2 MPa and the elongation at break was 10.5%. By introducing boron into the molecular chain, the structure of the resin was improved, and the thermal stability and mechanical properties of the fibers were improved.

Magnesium and Nitrogen Co-Doped Mesoporous Carbon with Enhanced Microporosity for CO₂ Adsorption

Mesoporous carbons (MC) have attracted a tremendous amount of interest due to their efficient molecular transport properties. However, the limited number of active sites and low microporosity generally impede their use for practical applications. Herein, we have fabricated Mg and N co-doped mesoporous carbon (Mg-NMC) with high microporosity via one-pot synthetic route followed by further steam activation. In comparison with the parent N-doped mesoporous carbon, Mg-NMC shows partially ordered mesostructure and improved CO₂ adsorption capacity attributed to the introduction of basic site after Mg doping. Upon further steam activation, the microporosity is enhanced to 37.3%, while the CO₂ adsorption capacity is also increased by 70.4% at 273 K and 1.0 bar.

Novel MgO/hollow carbon sphere composites for CO2 adsorption

MgO/hollow carbon sphere composites with enhanced CO₂ uptake capacity and recyclability have been synthesized through a one-pot self-assembly approach.

Processing of lignin in urea–zinc chloride deep-eutectic solvent and its use as a filler in a phenol-formaldehyde resin

The main goal of our research deals with a new greener and more efficient lignin modification method to optimize its structural performance as a phenol-formaldehyde resin filler.

Synthesis and thermomechanical property study of Novolac phenol-hydroxymethyl furfural (PHMF) resin

A formaldehyde-free phenolic resin – phenol-hydroxymethylfurfural (PHMF) resin was synthesized for the first time using HMF in situ derived from glucose.

Studies on cardanol-based epoxidized novolac resin and its blends

Cardanol-based novolac-type phenolic resin was synthesized with a mole ratio 1.0:0.5 of cardanol-to-formaldehyde using a dicarboxylic acid catalyst such as succinic acid. The cardanol-based novolac-type phenolic resin may further be modified by epoxidation with epichlorohydrin excess at 393 K in a basic medium to duplicate the performance of such phenolic-type novolacs. Carboxyl-terminated butadiene acrylonitrile copolymer (CTBN) has been studied by various researches with diglycidyl ether of bisphenol-A (DEGBA) epoxy resin and epoxidized phenolic novolac resins. The epoxidized novolac resin was blended with different weight ratios of carboxyl-terminated butadiene acrylonitrile copolymer (CTBN) and cured with a stoichiometric amount of polyamine curing agent. The formation of various products during the synthesis of cardanol-based novolac resin, epoxodized novolac resin and blending of epoxidized novolac resin with CTBN has been studied by Fourier-transform infrared (FTIR) spectroscopic analysis. Further, the products were confirmed by a proton nuclear magnetic resonance (1H-NMR) spectroscopic analysis. The number average molecular weight was determined by a gel permeation chromatography (GPC) analysis. The blend sample, having 15 wt % CTBN concentration showed minimum cure time and most thermally stable systems.