Control and development of crystallinity and morphology in poly(β-hydroxybutyrate-co-β-hydroxyvalerate)/poly(propylene carbonate) blends

Development and Characterization of Fully Renewable and Biodegradable Polyhydroxyalkanoate Blends with Improved Thermoformability

Poly(3-hydroxybutyrate-co-3-valerate) (PHBV), being one of the most studied and commercially available polyhydroxyalkanoates (PHAs), presents an intrinsic brittleness and narrow processing window that currently hinders its use in several plastic applications. The aim of this study was to develop a biodegradable PHA-based blend by combining PHBV with poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) (PHBH), another copolyester of the PHA family that shows a more ductile behavior. Blends of PHBV with 20% wt., 30% wt., and 40% wt. of PHBH were obtained by melt mixing, processed by cast extrusion in the form of films, and characterized in terms of their morphology, crystallization behavior, thermal stability, mechanical properties, and thermoformability. Full miscibility of both biopolymers was observed in the amorphous phase due to the presence of a single delta peak, ranging from 4.5 °C to 13.7 °C. Moreover, the incorporation of PHBH hindered the crystallization process of PHBV by decreasing the spherulite growth rate from 1.0 µm/min to 0.3 µm/min. However, for the entire composition range studied, the high brittleness of the resulting materials remained since the presence of PHBH did not prevent the PHBV crystalline phase from governing the mechanical behavior of the blend. Interestingly, the addition of PHBH greatly improved the thermoformability by widening the processing window of PHBV by 7 s, as a result of the increase in the melt strength of the blends even for the lowest PHBH content.

Green Composites from a Bioplastic Blend of Poly(3-hyroxybutyrate-co-3-hydroxyvalerate) and Carbon Dioxide-Derived Poly(propylene carbonate) and Filled with a Corn Ethanol-Industry Co-product

Sustainable green composites were engineered from distillers' dried grains with solubles (DDGS), a co-product from the corn ethanol industry as a sustainable filler in bioplastic matrices made from a carbon dioxide-derived poly(propylene carbonate) (PPC) and poly(3-hyroxybutyrate-co-3-hydroxyvalerate) (PHBV) blend. The effect of water-washed DDGS (15 and 25 wt %) on the properties of injection-molded green composites from PHBV/PPC blends (60/40) and (40/60) and DDGS without and with peroxide (0.5 phr) has been investigated. From the results, it was noticed that the glass transition temperature (T _g) of the PHBV/PPC (60/40) bioplastic matrix increased by ∼9.6 °C by adding a peroxide cross-linking agent, indicating significant interaction (linkage) between PHBV and PPC polymers in this particular composition ratio, which was supported by SEM analysis as no phase separation was observed between PHBV and PPC. The tensile modulus of PHBV/PPC (60/40) and PHBV/PPC (40/60) blends with peroxide was improved by ∼40.7 and 1.5% after the addition of 25 wt % DDGS, respectively, due to its fibrous flaky structure. The % elongation values at break of the PHBV/PPC (60/40) blend matrices with and without peroxide were drastically improved by 18.5 and 90.7 folds, respectively, as compared to that of brittle pristine PHBV.

Morphology and performance relationship studies on biodegradable ternary blends of poly(3-hydroxybutyrate-co-3-hydroxyvalerate), polylactic acid, and polypropylene carbonate

A biodegradable ternary blend fabricated from polylactic acid (PLA), poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) and polypropylene carbonate (PPC) with a good balance of stiffness and toughness via optimizing the composition ratio and morphological structure is, to the best of the authors' knowledge, reported here for the first time. The optimal blend formulation is comprised of 20% PLA, 40% PHBV, and 40% PPC, which possesses a tensile strength measuring 44 MPa and an elongation at break measuring at 215%. Thermal performance analysis revealed an HDT value of 72 °C. The Harkins equation predicts that the three immiscible polymers formed a complete wetting morphology, which was confirmed by scanning electrical microscopy. As the PPC content of the ternary blends is increased, the material undergoes morphological transition from droplet to co-continuous structure, resulting in significant improvement of elongation at break (approximately 40 times higher than that of the PLA-PHBV binary blend). Excellent stiffness and over 200% elongation at break make these sustainable ternary blends feasible for use in packaging as substitutes for certain non-biodegradable petroleum-based single use plastics.

Deterioration in the Physico-Mechanical and Thermal Properties of Biopolymers Due to Reprocessing

Biopolymers are an emerging class of materials being widely pursued due to their ability to degrade in short periods of time. Understanding and evaluating the recyclability of biopolymers is paramount for their sustainable and efficient use in a cost-effective manner. Recycling has proven to be an important solution, to control environmental and waste management issues. This paper presents the first recycling assessment of Solanyl, Bioflex, polylactic acid (PLA) and PHBV using a melt extrusion process. All biopolymers were subjected to five reprocessing cycles. The thermal and mechanical properties of the biopolymers were investigated by GPC, TGA, DSC, mechanical test, and DMA. The molecular weights of Bioflex and Solanyl showed no susceptible effect of the recycling process, however, a significant reduction was observed in the molecular weight of PLA and PHBV. The inherent thermo-mechanical degradation in PHBV and PLA resulted in 20% and 7% reduction in storage modulus, respectively while minimal reduction was observed in the storage modulus of Bioflex and Solanyl. As expected from the Florry-Fox equation, recycled PLA with a high reduction in molecular weight (78%) experienced 9% reduction in glass transition temperature. Bioflex and Solanyl showed 5% and 2% reduction in molecular weight and experienced only 2% reduction in glass transition temperature. These findings highlight the recyclability potential of Bioflex and Solanyl over PLA and PHBV.

Structure-Property Relationships of Poly(ethylene carbonate) and Poly(propylene carbonate)

Conformational characteristics of poly(ethylene carbonate) (PEC) and poly(propylene carbonate) (PPC) have been revealed via molecular orbital (MO) calculations and nuclear magnetic resonance (NMR) experiments on model compounds with the same bond sequences as those of the polycarbonates. Bond conformations derived from the MO calculations on the models were in exact agreement with those from the NMR experiments. Both PEC and PPC were indicated to adopt distorted conformations including a number of gauche bonds and cover themselves with negative charges, thus failing to form a regular packing and remaining amorphous. The MO data were applied to the refined rotational isomeric state (RIS) calculations to yield configurational properties such as the characteristic ratio, its temperature coefficient, the configurational entropy, and average geometrical parameters of unperturbed PEC and PPC chains. In the RIS calculations on PPC, the regio- and stereosequences were generated according to the Bernoulli trial or Markov stochastic process. In consequence, it was shown that the configurational properties of PPC do not depend significantly on its regio- and stereoregularities. The internal energy contribution to rubberlike chain elasticity, calculated from the temperature coefficient of the characteristic ratio, has indicated the possibility that PEC and PPC will behave as elastomers. The practical applications and potential utilizations of the polycarbonates are discussed on the basis of the conformational characteristics and configurational properties.

The development of a bilayer structure of poly(propylene carbonate)/poly(3-hydroxybutyrate) blends from the demixed melt

A PPC-top and microporous PHB-bottom bilayer film can be prepared from the dimixed PPC/PHB melt.