Noh HJ, Sadhasivam T, Jung DS, Lee K, Han M, Kim JY, Jung HY. Poly(styrene)-supported N-heterocyclic carbene coordinated iron chloride as a catalyst for delayed polyurethane polymerization.
RSC Adv 2018;
8:37339-37347. [PMID:
35557808 PMCID:
PMC9089435 DOI:
10.1039/c8ra07677d]
[Citation(s) in RCA: 3] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/15/2018] [Accepted: 10/29/2018] [Indexed: 11/21/2022] Open
Abstract
An advanced organometallic catalyst based on N-heterocyclic carbene (NHC) coordinated FeCl3 has been synthesized and used to control the reaction rate in polyurethane (PUR) polymerization. The imidazolium (Im)-based NHC was functionalized on the surface of the supporting material of bead-type chloromethyl polystyrene (PS) resin. The PS-Im-FeCl3 catalyst was synthesized through the coordination reaction between Im and FeCl3. The successful formation, functional groups, structure, and geometry of the PS-Im-FeCl3 catalysts were confirmed by Fourier transform infrared and X-ray photoelectron spectroscopy techniques. A thin layer of Im was observed to be coated uniformly on the PS bead surface and FeCl3 nanoparticles were observed to cover the coating layer homogeneously, as determined by field-emission scanning electron microscopy, transmission electron microscopy, and energy dispersive X-ray spectroscopy measurements. The PUR polymerization reaction was investigated through viscosity measurements and non-isothermal activation energy calculations by differential scanning calorimetry analysis. Based on the viscosity measurements, delayed PUR polymerization was achieved using the PS-Im-FeCl3 catalyst system. The highest viscosity (6000 cP) was achieved without any catalyst, with triphenylene bismuth, and with the PS-Im-FeCl3 catalyst after 23, 5, and 25 h of reaction time, respectively. Furthermore, the calculated activation energies (E a) were 27.92 and 36.35 kJ mol-1 for the no-catalyst and the PS-Im-FeCl3 systems, respectively. Thus, the viscosity measurements and DSC analyses confirm that the PS-Im-FeCl3 catalyst considerably increases the PUR reaction time. The Im-FeCl3 catalyst supported by CMPS can control the reaction rate in PUR synthesis because of its high activity. Thus, the PS-Im-FeCl3 catalyst can be used as a curing retardant in the PUR industry.
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