Improving foamability of polypropylene by grafting modification

Effects of chain extender on properties and foaming behavior of polypropylene foam

Polypropylene (PP) foam offers superior thermal and mechanical properties and versatile applications. However, the linear structure of PP hinders the fabrication of a uniform and fine foam, owing to changes in the melt strength with variations in the temperature. The foamability of the material can be improved by fabricating modified PP by introducing long-chain branches by grafting and chain extension reactions, using glycidyl methacrylate (GMA) and adipic acid (AA). Adding 5 phr GMA to PP optimizes the graft ratio. AA as a chain extender forms a long-chain branched structure, as confirmed by the melt flow index, morphology, and thermal and dynamic viscoelastic properties. Variations in foaming characteristics according to the AA content, temperature, volume expansion ratio, and oven residence time have also been observed. An optimal volume expansion ratio of ∼14 is obtained at an AA content of 1.5 phr and foaming for 11 min at 240 °C.

The foaming performance evaluation of fibrillated polytetrafluoroethylene and isotactic polypropylene blends

Polypropylene (PP) foamed products have the advantages of heat and chemical resistance, but it is difficult to foam without modified PP. Traditionally, researchers have used chemical modification to increase the melt strength to improve the foaming properties of PP. In this article, we designed four kinds of screw combinations, and five regions are selected for sampling. The polytetrafluoroethylene (PTFE) and isotactic polypropylene (iPP) were blended by one-step fiber forming method, and then we tested the rheological properties and foaming properties. It is found that the rheological properties of the in situ microfiber composite are significantly improved than the iPP, and the crystallization temperature is also increased. The foaming experiment of the composite showed that the foaming performance of the composite with in situ microfiber morphology was significantly improved compared with the pure iPP performance, and the foaming temperature window of iPP was widened from 3°C to more than 6°C.

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Current Issues and Challenges in Polypropylene Foaming: A Review

Thermoplastic foams have several advantages in comparison with unfoamed polymers such as lightweight, high strength to weight ratio, excellent insulation property, high thermal stability, high impact strength and toughness, as well as high fatigue life. These outstanding properties lead cellular plastics to various industrial applications in packaging, automotive parts, absorbents, and sporting equipment. Nowadays, polypropylene (PP), because of its outstanding characteristics such as low material cost, high service temperature, high melting point, high tensile modulus, low density, and excellent chemical resistance, is a major resin in the foaming industry. However, foaming of conventional PP is limited by its low melt strength leading to poor cell morphology, cell rupture/coalescence and limited density reduction. To improve PP melt strength, several strategies including particle addition as nucleating agent, introduction of long chain branching, blending with high melt strength polymers and crosslinking have been proposed. In this review, these issues are discussed and analyzed in terms of mechanical, thermal, and rheological characterizations.

Improving Melt Strength of Polylactic Acid

Melt strength of polylactic acid (PLA) was improved through various modifications including grafting, crosslinking, chain extension, blending, plasticizing and nucleation. The results showed that melt strength was increased, to varying degrees, by crosslinking, chain extension and blending. In addition, melt strain (detected by velocity) was increased by chain extension, blending with elastomer, and plasticizing, but was decreased by crosslinking. The molecular weights, thermal properties and viscosity of the modified PLAs were also studied to investigate the causes of the observed variations in melt strength. Viscosity results generally corresponded with that of melt strength, but not with that of melt strain. With the exception of plasticizing and nucleation, the modifications had no significant effect on the thermal properties of PLA. The molecular weight (in particular the extremely large molecules representing by Mz) and the polydispersity of PLA were significantly increased after crosslinking and chain extension, which accounts for the observed increase in melt strength.