Toughness and strength improvement of diglycidyl ether of bisphenol-A by low viscosity liquid hyperbranched epoxy resin

Effect of Synthetic Low-Odor Thiol-Based Hardeners Containing Hydroxyl and Methyl Groups on the Curing Behavior, Thermal, and Mechanical Properties of Epoxy Resins

A novel thiol-functionalized polysilsesqioxane containing hydroxyl and methyl groups was synthesized using a simple acid-catalyzed sol-gel method to develop an epoxy hardener with low odor, low volatile organic compound (VOC) emissions, and fast curing at low temperatures. The synthesized thiol-based hardeners were characterized using Fourier transform infrared spectroscopy, nuclear magnetic resonance, thermogravimetric analysis (TGA), and gel permeation chromatography and compared with commercially available hardeners in terms of odor intensity and VOC emissions using the air dilution olfaction method and VOC analysis. The curing behavior and thermal and mechanical properties of the epoxy compounds prepared with the synthesized thiol-based hardeners were also evaluated. The results showed that synthetic thiol-based hardeners containing methyl and hydroxyl groups initiated the curing reaction of epoxy compounds at 53 °C and 45 °C, respectively. In contrast, commercial thiol-based hardeners initiated the curing reaction at 67 °C. Additionally, epoxy compounds with methyl-containing synthetic thiol-based hardeners exhibited higher TGA at a 5% weight loss temperature (>50 °C) and lap shear strength (20%) than those of the epoxy compounds with commercial thiol-based hardeners.

Enhancement of Epoxy Thermosets with Hyperbranched and Multiarm Star Polymers: A Review

Hyperbranched polymers and multiarm star polymers are a type of dendritic polymers which have attracted substantial interest during the last 30 years because of their unique properties. They can be used to modify epoxy thermosets to increase their toughness and flexibility but without adversely affecting other properties such as reactivity or thermal properties. In addition, the final properties of materials can be tailored by modifying the structure, molecular weight, or type of functional end-groups of the hyperbranched and multiarm star polymers. In this review, we focus on the modification of epoxy-based thermosets with hyperbranched and multiarm star polymers in terms of the effect on the curing process of epoxy formulations, thermal, mechanical, and rheological properties, and their advantages in fire retardancy on the final thermosets.

A phosphorus-containing imidazole derivative towards the liquid oxygen compatibility and toughness of epoxy resin

In order to develop a liquid oxygen-compatible (LOX-compatible) matrix resins for polymer-based fiber-reinforced composites, a novel phosphorus-containing imidazole derivative called VAD containing multifunctional groups was synthesized and used as a co-curing agent for epoxy resin (EP) with simultaneous LOX-compatibility and mechanical improvement. A phosphorus group was introduced into the EP to capture the free radicals generated during the pyrolysis of the polymer to improve LOX compatibility, and the trimethylene group was introduced as a flexible spacer to enhance the toughness of the cured material. In comparison to pure EP, the modified EP with only 2.5 wt% VAD showed excellent mechanical properties with 23.0% and 75.6% increase in tensile and impact strength, respectively. Furthermore, as the content of VAD increased, a thermoset compatible with LOX (according to the liquid oxygen impact test) was obtained, and the flame retardancy was improved (according to the limiting oxygen index test). However, there was no significant sacrifice of transparency or thermal stability. In addition, the LOX compatibility mechanism was analyzed using X-ray photoelectron spectroscopy. As an efficient multi-functional modifier, VAD has a bright future in the modification realm of EP materials.

Enhancing Toughness and Impact Strength of Epoxy Resins by Using Hyperbranched Polymers

Toughened epoxy has been widely used in industrial areas such as automotive and electronics. In this study, nanosized hyperbranched polymers (HBPs) as a flexibilizer are synthesized and embedded into epoxy resin to enhance the toughness and flexibility. Two different HBPs, hyperbranched poly(methylacrylate-diethanolamine) (poly(MA-DEA)) and poly(methylacrylate- ethanolamine) (poly(MA-EA)), were prepared and blended with both epoxy and polyetheramine, a curing agent. The molecular size of HBPs was estimated to be 6 ~ 14 nm in diameter. The molecular weight of HBPs ranges from 1500(1.5 K) to 7000(7.0 K) g/mol. In cured epoxy/HBP blends, no phase separations are occurred, indicating that HBPs possess sufficient miscibility with epoxy. The tensile toughness of the blends increased with changing the molecular weight of HBPs without sacrificing tensile strengths. The impact strength of the blends increases stiffly until the loading % of HBPs in the blends reaches 10 wt%. In addition, the experimental studies showed that impact resistance also increased with an increase in molecular weight of HBPs. The obtained impact resistance of the epoxy/HBP blends with 10 wt% was 270% more effective compared to that of cured neat epoxy.

Preparation, Thermal, and Mechanical Characterization of UV-Cured Polymer Biocomposites with Lignin

The preparation and the thermal and mechanical characteristics of lignin-containing polymer biocomposites were studied. Bisphenol A glycerolate (1 glycerol/phenol) diacrylate (BPA.GDA) was used as the main monomer, and butyl acrylate (BA), 2-ethylhexyl acrylate (EHA) or styrene (St) was used as the reactive diluent. Unmodified lignin (L) or lignin modified with methacryloyl chloride (L-M) was applied as an ecofriendly component. The influences of the lignin, its modification, and of the type of reactive diluent on the properties of the composites were investigated. In the biocomposites with unmodified lignin, the lignin mainly acted as a filler, and it seemed that interactions occurred between the hydroxyl groups of the lignin and the carbonyl groups of the acrylates. When methacrylated lignin was applied, it seemed to take part in the creation of a polymer network. When styrene was added as a reactive diluent, the biocomposites had a more homogeneous structure, and their thermal resistance was higher than those with acrylate monomers. The use of lignin and its methacrylic derivative as a component in polymer composites promotes sustainability in the plastics industry and can have a positive influence on environmental problems related to waste generation.

Aromatic Hyperbranched Polyester/RTM6 Epoxy Resin for EXTREME Dynamic Loading Aeronautical Applications

The effects of the addition of an aromatic hyperbranched polyester (AHBP) on thermal, mechanical, and fracture toughness properties of a thermosetting resin system were investigated. AHBP filler, synthesized by using a bulk poly-condensation reaction, reveals a glassy state at room temperature. Indeed, according to differential scanning calorimetry measurements, the glass transition temperature (T_g) of AHBP is 95 °C. Three different adduct weight percentages were employed to manufacture the AHBP/epoxy samples, respectively, 0.1, 1, and 5 wt%. Dynamical Mechanical Analysis tests revealed that the addition of AHBP induces a negligible variation in terms of conservative modulus, whereas a slight T_g reduction of about 4 °C was observed at 5 wt% of filler content. Fracture toughness results showed an improvement of both critical stress intensity factor (+18%) and critical strain energy release rate (+83%) by adding 5 wt% of AHBP compared to the neat epoxy matrix. Static and dynamic compression tests covering strain rates ranging from 0.0008 to 1000 s^-1 revealed a pronounced strain rate sensitivity for all AHBP/epoxy systems. The AHBP composites all showed an increase of the true peak yield compressive strength with the best improvement associated with the sample with 0.1 wt% of AHBP.

Thermal Properties and Fracture Toughness of Epoxy Nanocomposites Loaded with Hyperbranched-Polymers-Based Core/Shell Nanoparticles

Synthesized silicon oxide (silica) nanoparticles were functionalized with a hyperbranched polymer (HBP) achieving a core/shell nanoparticles (CSNPs) morphology. CSNPs were characterized by Fourier Transform Infrared (FTIR) spectroscopy, Transmission Electron Microscopy (TEM), and Thermogravimetric Analysis (TGA). A core diameter of about 250 nm with a 15 nm thick shell was revealed using TEM images. An aeronautical epoxy resin was loaded with the synthesized CSNPs at different percentages and thermal properties, such as thermal stability and dynamic mechanical properties, were investigated with the use of different techniques. Although the incorporation of 2.5 wt% of CSNPs induces a ~4 °C reduction of the hosting matrix glass transition temperature, a slight increase of the storage modulus of about ~10% was also measured. The Kissinger Method was employed in order to study the thermal stability of the nanocomposites; the degradation activation energies that resulted were higher for the sample loaded with low filler content with a maximum increase of both degradation step energies of about ~77% and ~20%, respectively. Finally, fracture toughness analysis revealed that both the critical stress intensity factor (K_IC) and critical strain energy release rate (G_IC) increased with the CSNPs content, reporting an increase of about 32% and 74%, respectively, for the higher filler loading.

Simultaneous toughening and reinforcing of cyanate ester/benzoxazine resins with improved mechanical and thermal properties by using hyperbranched polyesters

In the present study, the influence of incorporating various amounts of hyperbranched polyester (HBPE) into thermosetting resin blends composed of cyanate ester (CE) and benzoxazine (BOZ) resins was investigated for their structural, morphological, mechanical, and thermal properties. The FTIR spectra revealed that the CE/BOZ resin had reacted with the functional groups of HBPE, and the SEM test confirmed the morphological changes from a smooth surface that was observed for the virgin CE/BOZ resin to a rough surface for the maximum HBPE content. Moreover, the mechanical and thermal properties were found to be pointedly enhanced as we increased the content of HBPE. These remarkable enhancements may be due to the chemical structure of the HBPE which could form a cross-linked structure through a strong hydrogen bonding with the CE/BOZ resin. As a result, a considerable amount of applied mechanical load can be absorbed, and in parallel, the thermal stability can also be improved. We believe that the HBPE can be a good toughener for the CE/BOZ resins that could possibly expand their range of applications in various industrial sectors.

Synthesis of a Degradable High-Performance Epoxy-Ended Hyperbranched Polyester

Degradation and recycling of cured thermosetting epoxy resins are major challenges to the industry. Here, a low-viscosity, degradable epoxy-ended hyperbranched polyester (DEHP) is synthesized by a reaction between epichlorohydrin and a carboxyl-ended hyperbranched polyester (DCHP) obtained from an esterification between citric acid and maleic anhydride. The chemical structures of DCHP and DEHP were characterized by Fourier transform infrared and ¹H NMR. DEHP has a positive effect on reinforcing and toughening of the diglycidyl ether of bisphenol-A (DGEBA). With an increase in the content and molecular weight of DEHP, the mechanical performances of the cured DEHP/DGEBA composites, including the tensile, flexural, and impact strengths, increase first and then decrease. The improvements on the tensile, flexural, and impact strengths were 34.2-43.4%, 35.6-48.1%, and 117.9-137.8%, respectively. Moreover, the DEHP also promotes degradation of the cured DEHP/DGEBA composites. The degree of degradation of the cured DEHP/DGEBA composites increases with an increase of the DEHP content and molecular weight. The composites containing 12 wt % DEHP can be degraded completely in only about 2 h at about 90 °C, compared with the degradation degree (35%) of cured DGEBA, indicating good degradation and recycling properties of the DEHP.

Tough hyperbranched epoxy/neem-oil-modified OMMT thermosetting nanocomposite with an antimicrobial attribute

In the present study, a high performance, tough, antimicrobial, hyperbranched epoxy nanocomposite is fabricated by the incorporation of neem oil-immobilized organo-modified montmorillonite nanoclay.

A starch based sustainable tough hyperbranched epoxy thermoset

A starch based sustainable high performing tough hyperbranched epoxy thermoset with exceptionally high tensile adhesive strength, and biodegradability was demonstrated.

s-Triazine-based biocompatible hyperbranched epoxy adhesive with antibacterial attributes for sutureless surgical sealing

Hyperbranched epoxy based antimicrobial, biodegradable and non-toxic surgical sealant.

Hyperbranched polymers: advances from synthesis to applications

This review summarizes the advances in hyperbranched polymers from the viewpoint of structure, click synthesis and functionalization towards their applications in the last decade.

Transparent luminescent hyperbranched epoxy/carbon oxide dot nanocomposites with outstanding toughness and ductility

A luminescent transparent hyperbranched epoxy nanocomposite with previously unachieved outstanding toughness and elasticity has been created by incorporation of a very small amount of carbon oxide nanodots. The nanocomposites of the hyperbranched epoxy with carbon oxide dots at different dose levels (0.1, 0.5, and 1.0 wt %) have been prepared by an ex situ solution technique followed by curing with poly(amido-amine) at 100 °C. Different characterizations and evaluations of mechanical and optical properties of the nanocomposites have been performed. The toughness (area under the stress-strain curve) of the pristine system has been improved dramatically by 750% with only 0.5 wt % carbon oxide dots. The tensile strength has been enhanced from 38 to 46 MPa, whereas the elongation at break improved noticeably from 15 to 45%. Excellent adhesive strength combined with transparency and photoluminescent behavior renders these materials highly interesting as functional films in optical devices like light-emitting diodes and UV light detection systems as well as in anticounterfeiting applications.