Effects of compatibilizer type and rubber-wood sawdust content on the mechanical, morphological, and thermal properties of PVC/LDPE blend

Preparation of Sawdust-Filled Recycled-PET Composites via Solid-State Compounding

Recently, consumer markets have shown great interest in sustainable products. Considerable research efforts are headed towards developing biodegradable and recyclable polymers and composites. In this study, the fabrication of a wood–plastic composite (WPC) via solid state compounding has been examined. Polyethylene terephthalate (PET) and wood sawdust waste as major components of waste and challenging materials for the manufacturing of WPCs have been explored. Furthermore, the addition of poly(ε-caprolactone) as a biodegradable plasticizing agent was investigated. Composite powders were prepared by cryogenic solid-state milling (cryomilling) according to a statistical mixture design. Mechanical and water absorption properties were inspected on film samples obtained by hot pressing. Different formulations resulted in a variety of colors, textures, water interactions and mechanical properties. A sawdust content of approximately 25 vol.% was optimal for the best combination of properties. The results indicated that cryomilling is technically advantageous in the production of WPCs.

Preparation and properties of banana fiber-reinforced composites based on high density polyethylene (HDPE)/Nylon-6 blends

Banana fiber (BaF)-filled composites based on high density polyethylene (HDPE)/Nylon-6 blends were prepared via a two-step extrusion method. Maleic anhydride grafted styrene/ethylene-butylene/styrene triblock polymer (SEBS-g-MA) and maleic anhydride grafted polyethylene (PE-g-MA) were used to enhance impact performance and interfacial bonding between BaF and the resins. Mechanical, crystallization/melting, thermal stability, water absorption, and morphological properties of the composites were investigated. In the presence of SEBS-g-MA, better strengths and moduli were found for HDPE/Nylon-6 based composites compared with corresponding HDPE based composites. At a fixed weight ratio of PE-g-MA to BaF, an increase of BaF loading up to 48.2 wt.% led to a continuous improvement in moduli and flexural strength of final composites, while impact toughness was lowered gradually. Predicted tensile modulus by the Hones-Paul model for three-dimensional random fiber orientation agreed well with experimental data at the BaF loading of 29.3 wt.%. However, the randomly-oriented fiber models underestimated experimental data at higher fiber levels. It was found that the presence of SEBS-g-MA had a positive influence on reinforcing effect of the Nylon-6 component in the composites. Thermal analysis results showed that fractionated crystallization of the Nylon-6 component in the composites was induced by the addition of both SEBS-g-MA and PE-g-MA. Thermal stability of both composite systems differed slightly, except an additional decomposition peak related to the minor Nylon-6 for the composites from the HDPE/Nylon-6 blends. In the presence of SEBS-g-MA, the addition of Nylon-6 and increased BaF loading level led to an increase in the water absorption value of the composites.