Multiwall-carbon-nanotube-reinforced poly(ethylene terephthalate) nanocomposites by melt compounding

Structure and Properties of Reactively Extruded Opaque Post-Consumer Recycled PET

The recyclability of opaque PET, which contains TiO₂ nanoparticles, has not been as well-studied as that of transparent PET. The objective of this work is to recycle post-consumer opaque PET through reactive extrusion with Joncryl. The effect of the reactive extrusion process on the molecular structure and on the thermal/mechanical/rheological properties of recycling post-consumer opaque PET (r-PET) has been analyzed. A 1% w/w Joncryl addition caused a moderate increase in the molecular weight. A moderate increase in chain length could not explain a decrease in the overall crystallization rate. This result is probably due to the presence of branches interrupting the crystallizable sequences in reactive extruded r-PET (REX-r-PET). A rheological investigation performed by SAOS/LAOS/elongational studies detected important structural modifications in REX-r-PET with respect to linear r-PET or a reference virgin PET. REX-r-PET is characterized by a slow relaxation process with enlarged elastic behaviors that are characteristic of a long-chain branched material. The mechanical properties of REX-r-PET increased because of the addition of the chain extender without a significant loss of elongation at the break. The reactive extrusion process is a suitable way to recycle opaque PET into a material with enhanced rheological properties (thanks to the production of a chain extension and long-chain branches) with mechanical properties that are comparable to those of a typical virgin PET sample.

Thermal Degradation Kinetics and Modeling Study of Ultra High Molecular Weight Polyethylene (UHMWP)/Graphene Nanocomposite

The incorporation of nanofillers such as graphene into polymers has shown significant improvements in mechanical characteristics, thermal stability, and conductivity of resulting polymeric nanocomposites. To this aim, the influence of incorporation of graphene nanosheets into ultra-high molecular weight polyethylene (UHMWPE) on the thermal behavior and degradation kinetics of UHMWPE/graphene nanocomposites was investigated. Scanning electron microscopy (SEM) analysis revealed that graphene nanosheets were uniformly spread throughout the UHMWPE’s molecular chains. X-Ray Diffraction (XRD) data posited that the morphology of dispersed graphene sheets in UHMWPE was exfoliated. Non-isothermal differential scanning calorimetry (DSC) studies identified a more pronounced increase in melting temperatures and latent heat of fusions in nanocomposites compared to UHMWPE at lower concentrations of graphene. Thermogravimetric analysis (TGA) and derivative thermogravimetric (DTG) revealed that UHMWPE’s thermal stability has been improved via incorporating graphene nanosheets. Further, degradation kinetics of neat polymer and nanocomposites have been modeled using equations such as Friedman, Ozawa–Flynn–Wall (OFW), Kissinger, and Augis and Bennett’s. The "Model-Fitting Method” showed that the auto-catalytic nth-order mechanism provided a highly consistent and appropriate fit to describe the degradation mechanism of UHMWPE and its graphene nanocomposites. In addition, the calculated activation energy (E_a) of thermal degradation was enhanced by an increase in graphene concentration up to 2.1 wt.%, followed by a decrease in higher graphene content.

Poly(ethylene Terephthalate) Carbon-Based Nanocomposites: A Crystallization and Molecular Orientation Study

Hybrid polymeric materials incorporating carbon nanostructures or inorganic constituents stand as a promising class of materials exhibiting distinct but also complementary features. Carbon nanotubes have been proposed as unique candidates for polymer reinforcement; however, sustained efforts are further needed in order to make full use of their potential. The final properties of the reinforced polymer are controlled in part by the morphology and the eventual molecular orientation of the polymer matrix. In the present study, multiwall carbon nanotubes (MWCNTs) were utilized in order to reinforce polyethylene terephthalate (PET) composites. The effect of CNTs on the crystallization and the orientation of the structurally hybridized polymeric material has been investigated from the perspective of assessing their impact on the final properties of a relevant nanocomposite product. Functionalized MWCNTs were used to achieve their optimal dispersion in the polymer matrix. The physical properties of the composites (i.e., crystallinity and orientation) were characterized via differential scanning calorimetry, X-ray diffraction, and polarized Raman microscopy. The addition of well-dispersed CNTs acted as a nucleation agent, increasing the crystallization of the polyethylene terephthalate matrix and differentiating the orientation of both CNTs and macromolecular chains.

Dynamic Mechanical, Dielectrical, and Rheological Analysis of Polyethylene Terephthalate/Carbon Nanotube Nanocomposites Prepared by Melt Processing

The polyethylene terephthalate/carbon nanotube (PET/CNT) nanocomposites were prepared by melt mixing using a twin screw extruder. CNT content was varied up to 5 wt. %. Morphology as well as dynamic mechanical, calorimetric, and rheological properties of the PET/CNT nanocomposites was investigated. Morphological studies indicated that CNT bundles are regularly distributed within the polymer matrix creating a connected network structure which significantly affects the nanocomposite properties. Dynamic mechanical thermal analysis revealed increase in storage and loss modules of the investigated PET nanocomposites by increasing the content of CNTs. Differential scanning calorimetry results demonstrated increase in crystallinity of the investigated PET nanocomposites upon addition of the nanofiller. Rheological studies demonstrated that CNT addition up to 5 wt. % caused increment in complex viscosity and storage modulus. Rheological percolation threshold was observed to be 0.83 wt. % of CNT concentration, respectively.

Estimation of the tensile modulus of polymer carbon nanotube nanocomposites containing filler networks and interphase regions by development of the Kolarik model

The Kolarik model for the tensile modulus of co-continuous blends is developed for polymer/carbon nanotube (CNT) nanocomposites assuming continuous CNT networks and the reinforcing and percolating efficiencies of the interphase.

A Two-Step Methodology to Study the Influence of Aggregation/Agglomeration of Nanoparticles on Young's Modulus of Polymer Nanocomposites

A two-step technique based on micromechanical models is suggested to determine the influence of aggregated/agglomerated nanoparticles on Young's modulus of polymer nanocomposites. The nanocomposite is assumed to include nanoparticle aggregation/agglomeration and effective matrix phases. This method is examined for different samples, and the effects of important parameters on the modulus are investigated. Moreover, the highest and the lowest levels of predicted modulus are calculated based on the current methodology. The suggested technique can correctly predict Young's modulus for the samples assuming the aggregation/agglomeration of nanoparticles. Additionally, the aggregation/agglomeration of nanoparticles decreases Young's modulus of polymer nanocomposites. It is demonstrated that the high modulus of nanoparticles is not sufficient to obtain a high modulus in nanocomposites, and the surface chemistry of components should be adjusted to prevent aggregation/agglomeration and to disperse nano-sized particles in the polymer matrix.

Investigation of thermal and tensile properties of poly(benzimidazole-imide) composites incorporating salicylic acid–functionalized multiwalled carbon nanotubes

This work describes a novel aromatic poly(benzimidazole-imide) (PBII) with amino salicylic acid (ASA) segments in the main chain by melt/solid polymerization method under solvent-free conditions and its composites reinforced with ASA-functionalized multiwalled carbon nanotubes (MWCNTs-ASA). The polymer was obtained in high yield with an amorphous morphology, was soluble in various organic solvents, such as N,N′-dimethylacetamide, N,N′-dimethylformamide, N-methyl-2-pyrrolidone, and dimethyl sulfoxide, and could afford flexible and tough film via solution casting. MWCNT-ASA/PBII composite films were also prepared by casting a solution of precursor polymer containing different fractions of MWCNTs-ASA into a thin film (1, 2, and 5 wt%). The cast films exhibited good mechanical properties with tensile strengths of 90.00–128.3 MPa, elongation at break of 4.6–7.9%, and tensile modulus of 1.6–2.9 GPa. They were reasonably stable up to a temperature above 400°C for the PBII and above 450°C for the composites. Structural and morphological evaluation of the composites was carried out by Fourier transform infrared spectroscopy and X-ray diffraction. Dispersion of MWCNT-ASA in the polymer matrix was investigated by field emission scanning and transmission electron microscopy.

Non-Isothermal Crystallization Behavior of Poly(Ethylene Terephthalate)/Carbon Black Composite

Poly(Ethylene Terephthalate)(PET)/carbon black(CB) composite was prepared by melt blending using a separate feeding technique. The non-isothermal crystallization process of virgin PET and PET/CB composite were investigated by differential scanning calorimetry (DSC) and the different methods such as Jeziorny modified Avrami equation, Ozawa equation and the method developed by Mo were employed to analyze the non-isothermal kinetics of virgin PET and PET/CB composite. The results show that the CB particles dispersed in PET matrix act as heterogeneous nucleating agents, while CB particles hinder the movement of molecular chains of PET, meanwhile, the crystallization activation energy(⊿E) of PET/CB composite is much greater than that of virgin PET according to Kissinger formula, which is opposite to the low CB content condition. This indicates that CB particles reduce the rate of crystal growth. Whereas, the results obtained from the mentioned three methods simultaneously demonstrate the addition of CB greatly increases crystallization temperature and crystallinity and accelerates crystallization rate. Taking the two seemingly contradictory results, crystal growth has little effect on the crystallization rate and crystal nucleation dominate the crystallization process of PET/CB composite with very high CB content. According to Jeziorny method, the constant of crystallization rate (Zc) increases with the increment of cooling rate and Avrami index (n) doesn’t change significantly, but the Zc and n of PET/CB composite are greater than that of PET. Based on Ozawa method, lg[-ln(1-Xt)] and lgR don’t show a good linear relationship. The parameter F(T) increases significantly with the increasing of relative crystallinity and n is almost unchanged. Besides, the F(T) of PET/CB composite is less than that of PET, while a is greater than that of PET. Comparing with Ozawa and Avrami equation, Mo method can better describe the non-isothermal crystallization of PET and PET/CB composite.

Carbon Nanotube-Reinforced Thermotropic Liquid Crystal Polymer Nanocomposites

This paper focuses on the fabrication via simple melt blending of thermotropic liquid crystal polyester (TLCP) nanocomposites reinforced with a very small quantity of modified carbon nanotube (CNT) and the unique effects of the modified CNT on the physical properties of the nanocomposites. The thermal, mechanical, and rheological properties of modified CNT-reinforced TLCP nanocomposites are highly dependent on the uniform dispersion of CNT and the interactions between the CNT and TLCP, which can be enhanced by chemical modification of the CNT, providing a design guide of CNT-reinforced TLCP nanocomposites with great potential for industrial uses.