Miscibility and properties of completely biodegradable blends of poly(propylene carbonate) and poly(butylene succinate)

Interrelation of macroscopic mechanical properties and molecular scale thermal relaxation of biodegradable and non-biodegradable polymers

Comparative analysis of macroscopic mechanical properties of a biodegradable polymer polypropylene carbonate (PPC) is carried out concerning two most commonly used, non-biodegradable synthetic polymers-high-density polyethylene (HDPE) and linear-low density polyethylene (LLDPE). Responses of the films of these polymers when subjected to mechanical and thermal stresses are analyzed. Response to tensile stress reveals the highest elongation at break (EB) in PPC films (396 ± 104 mm), compared to HDPE (26 ± 0.5 mm) and LLDPE (301 ± 143 mm), although the elastic modulus (YM) of PPC is around 50 ± 6 MPa, 3-fold lesser than LLDPE (YM = 153 ± 7 MPa) and 6-fold lesser than HDPE (YM = 305 ± 32 MPa). The plastic deformation response of PPC is intermediate to that of HDPE and LLDPE; initial strain softening is followed by strain hardening in LLDPE, a plateau region in PPC, and prolonged strain softening in HDPE. Crystalline domains in HDPE produce restriction on molecular motion. Crystallinity abruptly decreases by 70% in HDPE following a thermal quench, showing the possibility of free chain molecular mobility during plastic deformation. High correlation among Raman modes for all polymers reveals cooperative relaxation processes after thermal quench; C-C stretching modes and C-H bending, CH2wagging modes have Pearson's correlation coefficient 0.9. The integrated peak intensity and width of the C-C stretching Raman mode is 3-fold higher in PPC than HDPE after a thermal quench, showing enhanced molecular mobility and contributing modes in PPC. The peak width of this mode shows a strong negative correlation of -0.7 with the YM and a strong positive correlation of 0.6 with EB, showing that higher amorphicity leads to enhanced molecular mobility and EB at the cost of YM. This study reveals importance of molecular-scale response in governing the macroscopic properties of polymers.

Temperature dependence of the rigid amorphous fraction of poly(butylene succinate)

In this contribution the temperature evolution of the constrained or rigid amorphous fraction (RAF) of biodegradable and biocompatible poly(butylene succinate) (PBS) was quantified, after detailed thermodynamic characterization by differential scanning calorimetry and X-ray diffraction analysis. At the glass transition temperature, around -40 °C, the rigid amorphous fraction in PBS is about 0.25. It decreases with increasing temperature and becomes zero in proximity of 25 °C. Thus, at room temperature and at the human body temperature, all the amorphous fraction is mobile. This information is important for the development of PBS products for various applications, including biomedical applications, since physical properties of the rigid amorphous fraction, for example mechanical and permeability properties, are different from those of the mobile amorphous fraction.

Enhanced Properties of Biodegradable Poly(Propylene Carbonate)/Polyvinyl Formal Blends by Melting Compounding

Polyvinyl formal (PVF) was first synthesized via the reaction of poly(vinyl alcohol) (PVA) and formaldehyde. The synthesized PVF exhibits a high decomposition temperature, glass transition temperature, and low melting point compared to pristine PVA. The synthesized PVF can be melt processed at temperatures much lower than PVA. Poly(propylene carbonate) (PPC) and the as-made PVF were melt blended in a Haake mixer. The mechanical properties, thermal behaviors, and morphologies of PPC/PVF blends were investigated. Compared to the pure PPC, PPC/PVF blends show higher tensile strength and Vicat softening temperature. Thermogravimetric (TGA) result reveals that the thermal stabilities of PPC/PVF blends decreased with the increase of the content of PVF. Scanning electron microscopy (SEM) observation indicates that the interfacial compatibility of the PVF and PPC matrix is better than that of the PVA and PPC matrix. The PPC/PVF blends show much better comprehensive properties compared to pure commercial PPC, which provides a practical way to extend the application of PPC copolymer.

Biodegradable and Toughened Composite of Poly(Propylene Carbonate)/Thermoplastic Polyurethane (PPC/TPU): Effect of Hydrogen Bonding

The blends of Poly(propylene carbonate) (PPC) and polyester-based thermoplastic polyurethane (TPU) were melt compounded in an internal mixer. The compatibility, thermal behaviors, mechanical properties and toughening mechanism of the blends were investigated using Fourier transform infrared spectra (FTIR), tensile tests, impact tests, differential scanning calorimetry (DSC), scanning electron microscopy (SEM) and dynamic mechanical analysis technologies. FTIR and SEM examination reveal strong interfacial adhesion between PPC matrix and suspended TPU particles. Dynamic mechanical analyzer (DMA) characterize the glass transition temperature, secondary motion and low temperature properties. By the incorporation of TPU, the thermal stabilities are greatly enhanced and the mechanical properties are obviously improved for the PPC/TPU blends. Moreover, PPC/TPU blends exhibit a brittle-ductile transition with the addition of 20 wt % TPU. It is considered that the enhanced toughness results in the shear yielding occurred in both PPC matrix and TPU particles of the blends.

Morphology, Nucleation, and Isothermal Crystallization Kinetics of Poly(Butylene Succinate) Mixed with a Polycarbonate/MWCNT Masterbatch

In this study, nanocomposites were prepared by melt blending poly(butylene succinate) (PBS) with a polycarbonate (PC)/multi-wall carbon nanotubes (MWCNTs) masterbatch, in a twin-screw extruder. The nanocomposites contained 0.5, 1.0, 2.0, and 4.0 wt% MWCNTs. Differential scanning calorimetry (DSC), small angle X-ray scattering (SAXS) and wide angle X-ray scattering (WAXS) results indicate that the blends are partially miscible, hence they form two phases (i.e., PC-rich and PBS-rich phases). The PC-rich phase contained a small amount of PBS chains that acted as a plasticizer and enabled crystallization of the PC component. In the PBS-rich phase, the amount of the PC chains present gave rise to increases in the glass transition temperature of the PBS phase. The presence of two phases was supported by scanning electron microscopy (SEM) and atomic force microscopy (AFM) analysis, where most MWCNTs aggregated in the PC-rich phase (especially at the high MWCNTs content of 4 wt%) and a small amount of MWCNTs were able to diffuse to the PBS-rich phase. Standard DSC scans showed that the MWCNTs nucleation effects saturated at 0.5 wt% MWCNT content on the PBS-rich phase, above this content a negative nucleation effect was observed. Isothermal crystallization results indicated that with 0.5 wt% MWCNTs the crystallization rate was accelerated, but further increases in MWCNTs loading (and also in PC content) resulted in progressive decreases in crystallization rate. The results are explained by increased MWCNTs aggregation and reduced diffusion rates of PBS chains, as the masterbatch content in the blends increased.

Multiblock copolymers of PPC with oligomeric PBS: with low brittle–toughness transition temperature

In order to decrease the brittle–toughness transition temperature and increase the mechanical strength of poly(propylene carbonate) (PPC), a series of multiblock copolymers of poly(propylene carbonate)-multiblock-poly(butylene succinate) (PPC-mb-PBS) are designed and synthesized. ¹H-NMR, DOSY and GPC results demonstrate the successful synthesis of PPC-mb-PBSs with designed multiblock sequence. The thermal, crystalline and mechanical properties of these PPC-mb-PBSs are evaluated by DSC, TGA, POM, tensile and tearing testing. Experiment results demonstrate that crystallinity, thermal and mechanical properties of PPC-mb-PBSs can be readily modulated by changing the composition and block length of PPC and PBS moieties. It is found that all the prepared PPC-mb-PBSs are semi-crystalline polymers with a melting temperature at 93–109 °C and a T_g at around −40 °C. Both crystallization rate and crystallinity of the multiblock copolymers increase with increasing both PBS content and PBS block length. As a consequent, the tensile strength increases with increasing PBS/PPC block ratios at room and lower temperatures. In conclusion, the amorphous PBS phase in the block copolymers acts as soft segment, endowing PPC-mb-PBS copolymers with much better flexibility than PPC at low temperature of 273 K when PPC segments are frozen.

In present work, biodegradable multiblock copolymers from oligomeric PPC and PBS with low brittle–toughness transition temperature and superior mechanical properties was synthesized, making it more potential candidate as packaging materials.

Thermal and Flexural Properties and Water Absorption of Caulis Spatholobi Residue Fiber Reinforced Biodegradable Poly(propylene carbonate) Composites

This paper investigated and compared the thermal and flexural properties and water absorption of natural caulis spatholobi residue fibers reinforced PPC/CSRF composites. Polypropylene carbonate (PPC) was reinforced by caulis spatholobi residue fibers (CSRF) which had been pretreated by continuous steam explosion. The effect of fiber content (10 to 60 wt%) on the properties and water absorption of PPC/CSRF biodegradable composites was investigated. The thermal properties of PPC/CSRF composites indicated that the addition of CSRF could improve the thermal stability of the composites. The flexural strength and modulus of the composites were found to be improved as the content of fiber increased. From the SEM micrographs, it was found that a small amount of fibers were pulled out on fractured surfaces of the composites, showing good network structure between the fiber and PPC matrix. The water absorption amount of the composites increased with increasing the fiber content. This paper demonstrates that the incorporation of low-cost and biodegradable caulis spatholobi residue fiber into PPC provides a practical way to produce completely biodegradable and cost-competitive composites with good mechanical properties.

Compatibilization by homopolymer: significant improvements in the modulus and tensile strength of PPC/PMMA blends by the addition of a small amount of PVAc

Poly(propylene carbonate) (PPC), a polymer produced from CO2, has been melt-mixed with 30 wt % poly(methyl methacrylate) (PMMA) with the aim of enhancing the physical properties of PPC for practical use but keeping a relatively high CO2 fixing rate in the compound. The observation of a coarse phase structure with a large PMMA domain size and a large size distribution in the blend indicates the immiscibility between PPC and PMMA. The addition of a small amount of poly(vinyl acetate) (PVAc) not only shifts the glass transition temperatures (T(g)'s) of both PPC and PMMA markedly but also significantly increases the modulus and tensile strength of the blend. The prepared compound with 5 per hundred parts of resin PVAc shows a 26 times higher elastic modulus and an approximately 3.8 times higher tensile strength than pure PPC at room temperature. The morphological investigation indicates that the incorporation to PVAC not only induces the finer dispersion of PMMA in the PPC matrix but also results in the phase transformation from a sea-island to a co-continuous structure.