Encapsulation of clay by ad-miniemulsion polymerization: the influence of clay size and modifier reactivity on latex morphology and physical properties

The influence of clay platelet size and type of organic modifier (reactive or nonreactive) on highly filled hybrid latex morphology and physical properties of the resultant polymer/clay nanocomposites (PCNs) were investigated. The hybrid latexes, containing clay loadings between 30 and 50 wt % clay, were prepared using ad-miniemulsion polymerization. These materials have potential use in the packaging and coating industry since clay platelets are well-known for barrier property improvements. Comparative studies on the use of montmorillonite (MMT), a large clay platelet (average size: 50-500 nm), and Laponite (Lap), small-sized clay platelets (average size: 25-40 nm), were conducted. Two different clay modifiers were used to modify the clays, i.e., a conventional nonreactive modifier (cetyltrimethylammonium bromide (CTAB)) and a reactive modifier (vinylbenzyldodecyldimethylammonium chloride (VBDAC)). Transmission electron microscopy (TEM) imaging of the hybrid latexes clearly showed strong morphological dependency on both the type of modifier and the clay platelet size. Furthermore, TEM together with small-angle X-ray scattering (SAXS) showed that the extent of clay exfoliation was strongly dependent on the reactivity of the clay modifier, irrespective of the clay platelet size. Both the type of modifier and clay platelets size were found to have an influence on different physical properties of the resultant PCNs. The influence of clay size was clearly indicated by storage modulus and thermal stability behaviors, while that of the clay modifier was indicated by the T(g). Lap-based PCNs exhibited constant or increasing storage modulus and no change in thermal stability with increasing clay content, while MMT-based PCNs showed a decreasing trend in both storage modulus and thermal stability. PCNs based on clay modified with CTAB showed a decreasing T(g) with increasing clay content, while those based on clay modified with VBDAC showed an increasing trend. It was concluded that the clay platelet size and the type of modifier play a crucial part of both the latex morphology and the physical properties of the resultant PCNs.

Panorama da Pesquisa Acadêmica Brasileira em Nanocompósitos Polímero/Argila e Tendências para o Futuro

A pesquisa em nanocompósitos polímero/argila foi iniciada pela Toyota no final dos anos 80. A partir deste marco, a comunidade científica mundial voltou sua atenção para este tipo de material graças às propriedades mecânicas, químicas e térmicas avançadas em comparação com os compósitos tradicionais. Não foi diferente no Brasil, tal atenção pode ser comprovada pelos inúmeros trabalhos científicos sobre nanocompósitos que começaram a despontar no início do século XXI. Assim, o presente artigo objetiva, após discorrer sobre as definições que concernem nanocompósitos polímero/argila, apresentar as pesquisas científicas brasileiras em nanocompósitos de polímeros de uso geral, de polímeros de engenharia e de outros tipos de polímeros, relacionando-os com o método de produção empregado, morfologia final e propriedades decorrentes da formação de nanocompósitos. Por fim, o mapa da pesquisa brasileira em nanocompósitos polímero/argila e sua perspectiva para o futuro são apresentados.