Effect of heterophasic or random PP copolymer on the compatibility mechanism between EVA and PP copolymers

Degradation of Styrenic Plastics during Recycling: Accommodation of PP within ABS after WEEE Plastics Imperfect Sorting

With the development of dark polymers for industrial sorting technologies, economically profitable recycling of plastics from Waste Electrical and Electronical Equipment (WEEE) can be envisaged even in the presence of residual impurities. In ABS extracted from WEEE, PP is expected to be the more detrimental because of its important lack of compatibility. Hence, PP was incorporated to ABS at different rates (2 to 8 wt%) with a twin-screw extruder. PP was shown to exhibit a nodular morphology with an average diameter around 1-2 µm. Tensile properties were importantly diminished beyond 4 wt% but impact resistance was decreased even at 2 wt%. Both properties were strongly reduced as function of the contamination rate. Various potential compatibilizers for the ABS + 4 wt% PP system were evaluated: PPH-g-MA, PPC-g-MA, ABS-g-MA, TPE-g-MA, SEBS and PP-g-SAN. SEBS was found the most promising, leading to diminution of nodule sizes and also acting as an impact modifier. Finally, a Design Of Experiments using the Response Surface Methodology (DOE-RSM) was applied to visualize the impacts and interactions of extrusion temperature and screw speed on impact resistance of compatibilized and uncompatibilized ABS + 4 wt% PP systems. Resilience improvements were obtained for the uncompatibilized system and interactions between extrusion parameters and compatibilizers were noticed.

MIR spectral characterization of plastic to enable discrimination in an industrial recycling context: II. Specific case of polyolefins

Sorting at industrial scale is required to perform mechanical recycling of plastics in order to obtain properties that could be competitive with virgin polymers. As a matter of fact, the most part of the various types of plastic waste are not miscible and even compatible. Mid-Infrared (MIR) HyperSpectral Imagery (HSI) is viewed as one of the solutions to the problem of black plastic sorting. Many Waste of Electrical and Electronic Equipment (WEEE) plastics are black. Nowadays, these materials are difficult to sort at an industrial scale because the main used pigment to produce this color, carbon black, masks the Near-Infrared (NIR) spectra of polymers, the currently most used technology for acute sorting in industrial conditions. In this study, laboratory Fourier-Transform Infrared (FTIR) in Attenuated Total Reflection mode (ATR) has been used as a theoretical toolbox based on physical chemistry to help building an automated HSI discrimination despite its limited conditions, especially shorter wavelengths ranges. Weaker resolution and very short acquisition times are other HSI limitations. Helping fast and exhaustive laboratory characterizations of polymeric waste stocks is the other goal of this study. This study focusses on polyolefins as they represent the second biggest fraction of WEEE plastics (WEEP) after styrenics and since little quantities mixed to styrenics during mechanical recycling can lead to important decrease in mechanical properties. Twelve references were thus evaluated and compared between each other and with real waste samples to highlight spectral elements, which can enable differentiation. Charts compiling the signals of discussed polymers were built aiming to the same objective.

Porous Membranes Based on Polypropylene-Ethylene Copolymers. Influence of Temperature on Extrusion, Annealing and Uniaxial Strain Stages

In this study, block and random copolymers of polypropylene⁻ethylene are selected to prepare porous membranes through the melt extrusion-annealing-uniaxial stretching technique (MEAUS), at a constant draw ratio. In some cases, these copolymers were blended with a homopolymer grade. The variation of temperature in the stages of extrusion, annealing and uniaxial strain was analysed. Several characterisation techniques were employed to study this influence. The crystalline orientation was analysed by polarised infrared spectroscopy (FT-IR), and crystalline features were studied by differential scanning calorimetry (DSC). The thermal stability of the membranes was checked by thermogravimetric analysis (TGA). Tensile tests were performed to ascertain the stiffness and ductility of the produced samples. The results were correlated with the porous morphology, global porosity, and permeability to air. A close relationship was found between crystalline characteristics, porous morphology and the trends registered. An improved pore distribution along the membrane surface was found when copolymers were employed.