Preparation of Flame Retardant Polyacrylonitrile Fabric Based on Sol-Gel and Layer-by-Layer Assembly

This paper aims to develop a novel method, i.e., sol-gel combined with layer-by-layer assembly technology, to impart flame retardancy on polyacrylonitrile (PAN) fabrics. Silica-sol was synthesized via the sol-gel process and acted as cationic solution, and phytic acid (PA) was used as the anionic medium. Flame-retardant-treated PAN fabric (FR-PAN) could achieve excellent flame retardancy with 10 bilayer (10BL) coating through layer-by-layer assembly. The structure of the fabrics was characterized by X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared spectroscopy (FTIR). The thermal stability and flame retardancy were evaluated by thermogravimetric (TG) analysis, cone calorimetry (CC) and limiting oxygen index (LOI). The LOI value of the coated fabric was up to 33.2 vol % and the char residue at 800 °C also increased to 57 wt %. Cone calorimetry tests revealed that, compared to the control fabric, the peak of heat release rate (PHRR) and total heat release (THR) of FR-PAN decreased by 66% and 73%, respectively. These results indicated that sol-gel combined with layer-by-layer assembly technique could impart PAN fabric with satisfactory flame-retardant properties, showing an efficient flame retardant strategy for PAN fabric.

Durable flame retardant polyacrylonitrile fabric via UV-induced grafting polymerization and surface chemical modification

To improve the flame retardancy of polyacrylonitrile (PAN) fabric, glycidyl methacrylate (GMA) was firstly grafted onto the surface of PAN fabric. Then, the GMA grafted PAN fabric (PAN-g-GMA) was chemically modified with hydrazine hydrate and phosphorus acid in sequence to obtain ammoniated PAN-g-GMA fabric (Am-PAN-g-GMA) and flame retardant PAN fabric (FR-PAN), respectively. The structures, thermal properties and combustion characteristics of the samples were researched in detail. The results indicate that the fire retardant PAN fabric has good char-forming ability. Cone calorimeter tests show that the total heat release (THR) of FR-PAN declines by 38.4%, while the peak heat release rate (PHRR) of FR-PAN decreases by 60.2%. Moreover, the total smoke production (TSP) and the peak smoke production rate (PSPR) of FR-PAN dropped from 1.5 m² and 0.06 m² s⁻¹ for the control sample to 0.4 m² and 0.01 m² s⁻¹, respectively, indicating excellent smoke repression performance. The LOI value of FR-PAN fabric was 29.3% after 30 washing cycles showing good washing resistance and excellent flame retardant durability.

A durable flame retardant PAN fabric was prepared via UV-induced grafting polymerization and chemical modification. The flame retardant performance of the fabric was greatly improved.