Viscoelastic properties of polypropylene/organo-clay nano-composites prepared using miniature lab mixing extruder from masterbatch

Influence of Melt-Mixing Process Conditions on Mechanical Performance of Organoclay/Fluoroelastomer Nanocomposites

In this study, Cloisite 20A, an organically modified Montmorillonite (Mnt), has been incorporated into Fluoroelastomer (FKM) through melt intercalation technique. Since the nanocomposite preparation method and conditions, and consequently, the resulting morphology play a critical role in the final properties, the effect of different process conditions such as time, temperature, and shear rate on the vulcanization, thermal and mechanical properties have been investigated. The morphology of nanocomposites, prepared at different melt-mixing conditions, was studied using X-ray diffraction (XRD). Rheological, thermal and mechanical behaviors were investigated by moving die rheometer (MDR), thermal gravimetric analysis (TGA), and tensile strength test respectively. Also, the crosslinking density has been measured for the nanocomposites. The best mechanical performance of clay/FKM nanocomposites was attained by optimization of the melt-mixing conditions. We achieved the following enhancements for FKM by clay incorporation: enhancement of tensile strength up to 70 %; elongation up to 94 %; and modulus up to 405 %. Process temperature was found to have a critical role in the final properties of the nanocomposites, while mixing residual time and shear rate had a moderate effect. The most desirable properties and curing behaviors, including highest maximum torques, cure rates, crosslinking densities, fast crosslinking kinetics, high intercalation and best improved tensile strengths, resulted with specific combination of melt-mixing parameters.

High density polyethylene/graphite nano-composites for total hip joint replacements: processing and in vitro characterization

The main objective of the present study is to investigate how the thermal, rheological, mechanical and cytotoxicity behavior of High Density Polyethylene (HDPE) can be changed by the addition of graphite nano particles (GNPs) at different contents. The HDPE/GNPs composites were prepared using melt blending in a co-rotating intermeshing twin screw extruder. The in vitro tests results showed that the original material (HDPE) and all HDPE/GNPs composites do not exhibit any cytotoxicity to the WISH cell line. The microscopic examination of the nano-composite tensile-fractured surface found a good distribution of GNPs in the HDPE matrix. The Differential Scanning Calorimetry (DSC) results indicated that the crystallization percentage increased by adding GNPs to HDPE up to 4%. The XRD patterns of the HDPE/GNPs composites showed an increase in peak intensity compared to neat HDPE. This increase echoed the crystallinity results obtained from DSC. The rheological tests showed that the complex viscosity of the HDPE increased as the percentage of GNPs increased due to the restriction of the molecular mobility. The tensile test results showed that with increasing the GNPs content, Young's modulus and the yield strength of the HDPE/GNPs composite increased while the strain at fracture decreased. Finally, the preliminary results of the abrasion test indicated that the abrasion rate decreased by increasing the GNPs ratio up to 4% content. The prepared HDPE/GNPs composites appear to have fairly good comprehensive properties that make them a good candidate as a bearing material for the total joint replacement.