Flame-retarded polystyrene with phosphorus- and nitrogen-containing oligomer: Preparation and thermal properties

An Integrated Multi-Functional Thermal Conductive and Flame Retardant Epoxy Composite with Functionalized Carbon Nitride Nanosheets

In miniaturized and integrated electronic devices, thermal potential and fire hazards caused by heat diffusion require an efficient thermal management system with versatile electronic packaging equipment. The flame retardancy was endowed on the surface of carbon nitride after thermal etching (CNNS) containing piperazine pyrophosphate (PPAP) by hydrogen bonding, and the obtained nanosheet was defined as PPAP-CNNS. During solution blending and program-controlled curing, PPAP-CNNS was used as a multifunctional filler to fabricate highly thermoconductive and fire retardant epoxy resin (EP) composites. In line with expectations, the resultant EP composites containing 7 wt% PPAP-CNNS had an exceptional thermal conductivity (TC) of 1.1 W·m^-1K^-1, which was 4.8 times higher than pure EP. Simultaneously, there was a sharp drop in the heat release rate (HRR), total heat release (THR), smoke production rate (SPR), and total smoke production (TSP) compared to pure EP. These reductions were, respectively, 63.7%, 54.2%, 17.9%, and 57.2%. The addition of PPAP-CNNS increased the specific surface area, which increased the heat conduction routes, and also the shape of the compact and solid char layer during burning, protecting the underlying polymer. These improvements to dispersion and surface functionalization were made possible by the compound. These results indicate that the preparation of integrated multi-functional resin described in this study has a wide application.

Reactive and Additive Modifications of Styrenic Polymers with Phosphorus-Containing Compounds and Their Effects on Fire Retardance

Polystyrene, despite its high flammability, is widely used as a thermal insulation material for buildings, for food packaging, in electrical and automotive industries, etc. A number of modification routes have been explored to improve the fire retardance and boost the thermal stability of commercially important styrene-based polymeric products. The earlier strategies mostly involved the use of halogenated fire retardants. Nowadays, these compounds are considered to be persistent pollutants that are hazardous to public and environmental health. Many well-known halogen-based fire retardants, regardless of their chemical structures and modes of action, have been withdrawn from built environments in the European Union, USA, and Canada. This had triggered a growing research interest in, and an industrial demand for, halogen-free alternatives, which not only will reduce the flammability but also address toxicity and bioaccumulation issues. Among the possible options, phosphorus-containing compounds have received greater attention due to their excellent fire-retarding efficiencies and environmentally friendly attributes. Numerous reports were also published on reactive and additive modifications of polystyrene in different forms, particularly in the last decade; hence, the current article aims to provide a critical review of these publications. The authors mainly intend to focus on the chemistries of phosphorous compounds, with the P atom being in different chemical environments, used either as reactive, or additive, fire retardants in styrene-based materials. The chemical pathways and possible mechanisms behind the fire retardance are discussed in this review.

Design and Synthesis of Free-Radical/Cationic Photosensitive Resin Applied for 3D Printer with Liquid Crystal Display (LCD) Irradiation

In this work, aiming at a UV-curing 3D printing process with liquid crystal display (LCD) irradiation, a novel free-radical/cationic hybrid photosensitive resin was designed and prepared. After testing, the results showed that the acrylate monomers could be polymerized through a free-radical mechanism, while the epoxides were polymerized by a cationic curing mechanism. During the process of UV-curing, the acrylate and epoxide polymers were crosslinked and further locked together by non-covalent bonds. Therefore, an interpenetrating polymer network (IPN) structure could be formed through light-curing 3D-printing processes. Fourier transform infrared spectroscopy (FT-IR) revealed that the 3,4-epoxy cyclohexyl methyl-3,4-epoxy cyclohexyl formate and acrylic resin were both successfully involved in the UV-curing process. Furthermore, in order to make the 3D-printed objects cured completely, post-processing was of great importance. The results from the systematic study of the dynamic mechanical properties of the printed objects showed that the heating treatment process after UV irradiation was very necessary and favorable for the complete cationic polymerization of UV-6110 induced by Irgacure 261. The optimum heating treatment conditions were achieved at a temperature of 70 °C for 3 h.

Covalently-functionalized graphene oxide via introduction of bifunctional phosphorus-containing molecules as an effective flame retardant for polystyrene

Covalently-functionalized graphene oxide (FGO) was successfully prepared by grafting a novel phosphorus-containing flame retardant, [2-((6-oxidodibenzo[c,e][1,2]oxaphosphinin-6-yl)methoxy)acryloxyethylchlorophosphate, PACP], to graphene oxide (GO). The resulting FGO demonstrated hydrophobicity and stability in polar solvents such as N,N-dimethylformamide (DMF). The reactive vinyl groups of PACP attached to FGO further copolymerized with styrene to produce polystyrene-FGO (PS-FGO) nanocomposites. PS-FGO samples showed obviously improved fire-resistance, thermal behavior and glass transition temperature in comparison with those of neat PS and PS-GO samples, due to the good dispersion of FGO in PS as well as the strong interfacial bonds between FGO and the matrix. In addition, thermogravimetry-Fourier transform infrared (TG-FTIR) results indicated that the evolution of volatile products from PS decomposition was significantly inhibited by the introduction of FGO. Furthermore, scanning electron microscopy (SEM) and FTIR and Raman spectroscopy were employed to investigate the char residue, elaborating the flame-retardance mechanism.

A covalently-functionalized graphene oxide with excellent flame retardancy was successfully prepared.