Covalent Adaptable Polymethacrylate Networks by Hydrazide Crosslinking Via Isosorbide Levulinate Side Groups

Reversible crosslinking offers an attractive strategy to modify and improve the properties of polymer materials while concurrently enabling a pathway for chemical recycling. This can, for example, be achieved by incorporating a ketone functionality into the polymer structure to enable post-polymerization crosslinking with dihydrazides. The resulting covalent adaptable network contains acylhydrazone bonds cleavable under acidic conditions, thereby providing reversibility. In the present work, we regioselectively prepare a novel isosorbide monomethacrylate with a pendant levulinoyl group via a two-step biocatalytic synthesis. Subsequently, a series of copolymers with different contents of the levulinic isosorbide monomer and methyl methacrylate are prepared by radical polymerization. Using dihydrazides, these linear copolymers are then crosslinked via reaction with the ketone groups in the levulinic side chains. Compared to the linear prepolymers, the crosslinked networks exhibit enhanced glass transition temperatures and thermal stability, up to 170 and 286 °C, respectively. Moreover, the dynamic covalent acylhydrazone bonds are efficiently and selectively cleaved under acidic conditions to retrieve the linear polymethacrylates. We next show that recovered polymers can again be crosslinked with adipic dihydrazide, thus demonstrating the circularity of the materials. Consequently, we envision that these novel levulinic isosorbide-based dynamic polymethacrylate networks have great potential in the field of recyclable and reusable biobased thermoset polymers.

Synthesis of Cross-Linked Block Copolymer Nano-Assemblies and their Coating Application

Since the discovery of polymerization-induced self-assembly (PISA), convenient synthesis of concentrated block copolymer nano-assemblies dispersed in solvent has been achieved. Now, application of block copolymer nano-assemblies should be paid more attention. In this study, corona-cross-linked block copolymer nanoparticles of poly[dimethylacrylamide-co-(diacetone acrylamide)]-b-polystyrene [P(DMA-co-DAAM)-b-PS] containing the poly(DAAM) segment in the hydrophilic P(DMA-co-DAAM) block are synthesized initially by PISA following dispersion RAFT polymerization and then by covalent intraparticle cross-linking through the poly(DAAM) segment and adipic acid dihydrazide (ADH). Coating application of the corona-cross-linked block copolymer nano-assemblies is tried, and much higher water resistance of the corona-cross-linked block copolymer nano-assemblies than that of the linear block copolymer nano-assemblies is demonstrated. This article is protected by copyright. All rights reserved.

Overview of Silica-Polymer Nanostructures for Waterborne High-Performance Coatings

Combining organic and inorganic components at a nanoscale is an effective way to obtain high performance coating materials with excellent chemical and physical properties. This review focuses on recent approaches to prepare hybrid nanostructured waterborne coating materials combining the mechanical properties and versatility of silica as the inorganic filler, with the flexural properties and ease of processing of the polymer matrix. We cover silica-polymer coupling agents used to link the organic and inorganic components, the formation of hybrid films from these silica-polymer nanostructures, and their different applications. These hybrid nanostructures can be used to prepare high performance functional coatings with different properties from optical transparency, to resistance to temperature, hydrophobicity, anti-corrosion, resistance to scratch, and antimicrobial activity.

Water-Resistant Latex Coatings: Tuning of Properties by Polymerizable Surfactant, Covalent Crosslinking and Nanostructured ZnO Additive

This paper deals with the development of acrylic latexes providing high-performance water-resistant coatings. For this purpose, mutual effects of anionic surfactant type (ordinary and polymerizable), covalent intra- and/or interparticle crosslinking (introduced by allyl methacrylate copolymerization and keto-hydrazide reaction, respectively) and ionic crosslinking (provided by nanostructured ZnO additive) were investigated. The latexes were prepared by the standard emulsion polymerization of methyl methacrylate, butyl acrylate and methacrylic acid as the main monomers. The addition of surface-untreated powdered nanostructured ZnO was performed during latex synthesis, resulting in stable latexes comprising dispersed nanosized additive in the content of ca 0.9−1.0 wt.% (based on solids). The coating performance with emphasis on water resistance was evaluated. It was determined that the application of the polymerizable surfactant improved coating adhesion and water-resistance, but it wasn′t able to ensure high water-resistance of coatings. Highly water-resistant coatings were obtained provided that covalent intra- and interparticle crosslinking together with ionic crosslinking were employed in the coating composition, forming densely crosslinked latex films. Moreover, coatings comprising nanostructured ZnO additive displayed a significant antibacterial activity and improved solvent resistance.

Crosslinking in Semi-Batch Seeded Emulsion Polymerization: Effect of Linear and Non-Linear Monomer Feeding Rate Profiles on Gel Formation

Waterborne latex is often called a product-of-process. Here, the effect of semi-batch monomer feed rate on the kinetics and gel formation in seeded emulsion polymerization was investigated for the copolymerization of n-butyl methacrylate (n-BMA) and ethylene glycol dimethacrylate (EGDMA). Strikingly, the gel fraction was observed to be significantly influenced by monomer feed rate, even while most of the experiments were performed under so-called starve-fed conditions. More flooded conditions from faster monomer feed rates, including seeded batch reactions, counterintuitively resulted in significantly higher gel fraction. Chain transfer to polymer was intentionally suppressed here via monomer selection so as to focus mechanistic insights to relate only to the influence of a divinyl monomer, as opposed to being clouded by contributions to topology from long chain branching. Simulations revealed that the dominant influence on this phenomenon was the sensitivity of primary intramolecular cyclization to the instantaneous unreacted monomer concentration, which is directly impacted by monomer feed rate. The rate constant for cyclization for these conditions was determined to be first order and 4000 s-1, approximately 4 times that typically observed for backbiting in acrylates. This concept has been explored previously for bulk and solution polymerizations, but not for emulsified reaction environments and especially for the very low mole fraction divinyl monomer. In addition, while gel fraction could be dramatically manipulated by variations in linear monomer feed rates, it could be markedly enhanced by leveraging non-linear feed profiles built from combination sequences of flooded and starved conditions. For a 2 h total feed time, a fully linear profile resulted in 30% gel while a corresponding non-linear profile with an early fast-feed segment resulted in 80% gel.