Adsorption Characteristics and Molecular Simulation of Malachite Green onto Modified Distillers’ Grains

Adsorbent material was prepared using distillers’ grains (DG), which is a waste product of distilleries. The DG was pre-treated with NaOH and esterification-modified with CS2, which is a commonly used anionic modifier. The structure and morphology of the adsorbent was characterized by FTIR, XRD, EDS, SEM, BET, and zeta potential. The related mechanism of adsorption of malachite green (MG) onto modified distiller’s grains (MDG) was studied by adsorption experiments and molecular simulation techniques. The experimental results showed that CS2 successfully modified the DG fiber, and simultaneously yielded the MDG with a uniform pore distribution. MDG had a considerable adsorption capacity of 367.39 mg/g and a maximum removal rate of 96.51%. After eight adsorption–desorption cycle experiments, the adsorption removal rate of MDG to MG dye remained at 82.6%. The adsorption process could be fitted well by a pseudo-second-order kinetic model (the correlation coefficient R2 > 0.998) and Freundlich isotherm adsorption equation (the correlation coefficient R2 > 0.972). Moreover, the adsorption of MG dye by MDG is a spontaneous, endothermic, and increased entropy process. The results of molecular simulation showed that the mechanism of MG molecules onto MDG was mainly chemical adsorption. The adsorption performance of MG onto MDG was better and more stable than DG. Molecular simulation also provided a theoretical guidance of MDG adsorption–desorption for the research on recycling of DG resources.

Flexible Textile Strain Sensor Based on Copper-Coated Lyocell Type Cellulose Fabric

Integration of sensors in textile garments requires the development of flexible conductive structures. In this work, cellulose-based woven lyocell fabrics were coated with copper during an electroless step, produced at 0.0284 M copper sulfate pentahydrate, 0.079 M potassium hydrogen L-tartrate, and 0.94 M formaldehyde concentrations. High concentrations led to high homogeneous copper reaction rates and the heterogeneous copper deposition process was diffusion controlled. Thus, the rate of copper deposition did not increase on the cellulose surface. Conductivity of copper coatings was investigated by the resistance with a four probe technique during fabric deformation. In cyclic tensile tests, the resistance of coated fabric (19 × 1.5 cm²) decreased from 13.2–3.7 Ω at 2.2% elongation. In flex tests, the resistance increased from 5.2–6.6 Ω after 5000 bending cycles. After repeated wetting and drying cycles, the resistance increased by 2.6 × 10⁵. The resistance raised from 11–23 Ω/square with increasing relative humidity from 20–80%, which is likely due to hygroscopic expansion of fibers. This work improves the understanding of conductive copper coating on textiles and shows their applicability in flexible strain sensors.