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Schoonover KG, Hsieh CM, Sengoden M, Ahmed N, Sivaperuman Kalairaj M, Ware TH, Darensbourg DJ, Pentzer EB, Wei P. Bridging polymer architecture, printability, and properties by digital light processing of block copolycarbonates. Chem Sci 2024:d4sc04593a. [PMID: 39144463 PMCID: PMC11318375 DOI: 10.1039/d4sc04593a] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/10/2024] [Accepted: 08/01/2024] [Indexed: 08/16/2024] Open
Abstract
CO2-based aliphatic polycarbonates (aPCs), produced through the alternating copolymerization of epoxides with CO2, present an appealing option for sustainable polymeric materials owing to their renewable feedstock and degradable characteristics. An ongoing challenge in working with aPCs is modifying their mechanical properties to meet specific demands. Herein, we report that monomer ratio and polymer architecture of aPCs impact not only printability by digital light processing (DLP) additive manufacturing, but also dictate the thermomechanical and degradation properties of the printed objects. We found that block copolymers exhibit tailorable thermomechanical properties ranging from soft elastomeric to strong and brittle as the proportion of hard blocks increases, whereas the homopolymer blend failed to print objects and statistical copolymers delaminated or overcured, displaying the weakest mechanical properties. In addition, the hydrolytic degradation of the prints was demonstrated under various conditions, revealing that BCP prints containing a higher proportion of hard blocks had slower degradation and that statistical copolymer prints degraded more slowly than their BCP counterparts. This study underscores that polymer composition and architecture both play key roles in resin printability and bulk properties, offering significant prospects for advancing sustainable materials in additive manufacturing through polymer design.
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Affiliation(s)
- Krista G Schoonover
- Department of Chemistry, Texas A&M University 3255 TAMU College Station TX 77843 USA
| | - Chia-Min Hsieh
- Department of Chemistry, Texas A&M University 3255 TAMU College Station TX 77843 USA
| | - Mani Sengoden
- Department of Chemistry, Texas A&M University 3255 TAMU College Station TX 77843 USA
| | - Naushad Ahmed
- Department of Chemistry, Texas A&M University 3255 TAMU College Station TX 77843 USA
| | | | - Taylor H Ware
- Department of Biomedical Engineering, Texas A&M University 3003 TAMU College Station TX 77843 USA
- Department of Materials Science and Engineering, Texas A&M University 3003 TAMU College Station TX 77843 USA
| | - Donald J Darensbourg
- Department of Chemistry, Texas A&M University 3255 TAMU College Station TX 77843 USA
| | - Emily B Pentzer
- Department of Chemistry, Texas A&M University 3255 TAMU College Station TX 77843 USA
- Department of Materials Science and Engineering, Texas A&M University 3003 TAMU College Station TX 77843 USA
| | - Peiran Wei
- Soft Matter Facility, Texas A&M University College Station TX 77843 USA
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2
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Oguz O, Candau N, Stoclet G, Simsek E, Kosak Soz C, Yilgor E, Yilgor I, Menceloglu YZ. Geometric Confinement Controls Stiffness, Strength, Extensibility, and Toughness in Poly(urethane–urea) Copolymers. Macromolecules 2021. [DOI: 10.1021/acs.macromol.1c00596] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Oguzhan Oguz
- Faculty of Engineering and Natural Sciences, Materials Science and Nano Engineering, Sabanci University, 34956 Orhanli, Tuzla, Istanbul, Turkey
- Integrated Manufacturing Technologies Research and Application Center & Composite Technologies Center of Excellence, Sabanci University, Teknopark Istanbul, 34906 Pendik, Istanbul, Turkey
| | - Nicolas Candau
- Centre Català del Plàstic (CCP), Universitat Politècnica de Catalunya Barcelona Tech (EEBE-UPC), Av. D’Eduard Maristany, 16, Barcelona 08019, Spain
| | - Gregory Stoclet
- CNRS, INRAE, Centrale Lille, UMR 8207 - UMET - Unité Matériaux et Transformations, Univ. Lille, F-59000 Lille, France
| | - Eren Simsek
- Faculty of Engineering and Natural Sciences, Materials Science and Nano Engineering, Sabanci University, 34956 Orhanli, Tuzla, Istanbul, Turkey
| | - Cagla Kosak Soz
- KUYTAM Surface Science and Technology Center, Chemistry Department, Koc University, 34450 Sariyer, Istanbul, Turkey
| | - Emel Yilgor
- KUYTAM Surface Science and Technology Center, Chemistry Department, Koc University, 34450 Sariyer, Istanbul, Turkey
| | - Iskender Yilgor
- KUYTAM Surface Science and Technology Center, Chemistry Department, Koc University, 34450 Sariyer, Istanbul, Turkey
| | - Yusuf Z. Menceloglu
- Faculty of Engineering and Natural Sciences, Materials Science and Nano Engineering, Sabanci University, 34956 Orhanli, Tuzla, Istanbul, Turkey
- Integrated Manufacturing Technologies Research and Application Center & Composite Technologies Center of Excellence, Sabanci University, Teknopark Istanbul, 34906 Pendik, Istanbul, Turkey
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3
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Špírková M, Pavličević J, Aguilar Costumbre Y, Hodan J, Urbanová M, Krejčíková S. Mechanically strong waterborne poly(urethane‐urea) films and nanocomposite films. J Appl Polym Sci 2021. [DOI: 10.1002/app.50011] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/12/2022]
Affiliation(s)
- Milena Špírková
- Institute of Macromolecular Chemistry CAS Prague Czech Republic
| | - Jelena Pavličević
- University of Novi Sad, Faculty of Technology Novi Sad Novi Sad Serbia
| | - Yareni Aguilar Costumbre
- Institute of Macromolecular Chemistry CAS Prague Czech Republic
- Institute of Scientific and Technological Research of San Luis Potosi (IPICYT) San Luis Potosí Mexico
| | - Jiří Hodan
- Institute of Macromolecular Chemistry CAS Prague Czech Republic
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Kapilov-Buchman K, Bialystocki T, Niezni D, Perry L, Levenberg S, Silverstein MS. Porous polycaprolactone and polycarbonate poly(urethane urea)s via emulsion templating: structures, properties, cell growth. Polym Chem 2021. [DOI: 10.1039/d1py01106e] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/31/2022]
Abstract
Macroporous, emulsion-templated, linear poly(urethane urea) elastomers were synthesized from polyols (poly(ε-caprolactone)s or polycarbonates) and a diisocyanate. Growing cells adhered to the walls, spread, and penetrated into the porous structures.
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Affiliation(s)
- Katya Kapilov-Buchman
- Department of Materials Science and Engineering, Technion – Israel Institute of Technology, Haifa 32000, Israel
| | - Tslil Bialystocki
- Department of Materials Science and Engineering, Technion – Israel Institute of Technology, Haifa 32000, Israel
| | - Danna Niezni
- Department of Materials Science and Engineering, Technion – Israel Institute of Technology, Haifa 32000, Israel
| | - Luba Perry
- Department of Biomedical Engineering, Technion – Israel Institute of Technology, Haifa 32000, Israel
| | - Shulamit Levenberg
- Department of Biomedical Engineering, Technion – Israel Institute of Technology, Haifa 32000, Israel
| | - Michael S. Silverstein
- Department of Materials Science and Engineering, Technion – Israel Institute of Technology, Haifa 32000, Israel
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5
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The Influence of Nanofiller Shape and Nature on the Functional Properties of Waterborne Poly(urethane-urea) Nanocomposite Films. Polymers (Basel) 2020; 12:polym12092001. [PMID: 32887525 PMCID: PMC7565782 DOI: 10.3390/polym12092001] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/07/2020] [Revised: 08/26/2020] [Accepted: 08/30/2020] [Indexed: 11/17/2022] Open
Abstract
A series of waterborne polycarbonate-based poly(urethane-urea) nanocomposite films were prepared and characterized. An isocyanate excess of 30 mol% with respect to the hydroxyl groups was used in the procedure, omitting the chain-extension step of the acetone process in the dispersion preparation. The individual steps of the synthesis of the poly(urethane-urea) matrix were followed by nuclear magnetic resonance (NMR) spectroscopy. The nanofillers (1 wt% in the final nanocomposite) differed in nature and shape. Starch, graphene oxide and nanocellulose were used as representatives of organic nanofillers, while halloysite, montmorillonite, nanosilica and hydroxyapatite were used as representatives of inorganic nanofillers. Moreover, the fillers differed in their shape and average particle size. The films were characterized by a set of methods to obtain the tensile, thermal and surface properties of the nanocomposites as well as the internal arrangement of the nanoparticles in the nanocomposite film. The degradation process was evaluated at 37 °C in a H2O2 + CoCl2 solution.
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Mazurek-Budzyńska M, Behl M, Razzaq MY, Nöchel U, Rokicki G, Lendlein A. Hydrolytic stability of aliphatic poly(carbonate-urea-urethane)s: Influence of hydrocarbon chain length in soft segment. Polym Degrad Stab 2019. [DOI: 10.1016/j.polymdegradstab.2019.01.032] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/27/2022]
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Marcano A, Fatyeyeva K, Koun M, Dubuis P, Grimme M, Marais S. Recent developments in the field of barrier and permeability properties of segmented polyurethane elastomers. REV CHEM ENG 2018. [DOI: 10.1515/revce-2017-0033] [Citation(s) in RCA: 12] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/24/2022]
Abstract
Abstract
Polyurethane (PU) elastomers represent an important class of segmented copolymers. Thanks to many available chemical compositions, a rather broad range of chemical, physical, and biocompatible properties of PU can be obtained. These polymers are often characterized by high tensile and tear strength, elongation, fatigue life, and wear resistance. However, their relatively high permeability towards gases and water as well as their biocompatibility still limits the PU’s practical application, especially for biomedical use, for example, in implants and medical devices. In this review, the barrier and permeability properties of segmented PUs related to their chemical structure and physical and chemical properties have been discussed, including the latest developments and different approaches to improve the PU barrier properties.
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Affiliation(s)
- Aracelys Marcano
- Normandie University, UNIROUEN, INSA ROUEN, CNRS, PBS , 76000 Rouen , France
- CARMAT SA, 36 Avenue de l’Europe, Immeuble l’Etendard , 78140 Vélizy Villacoublay , France
| | - Kateryna Fatyeyeva
- Normandie University, UNIROUEN, INSA ROUEN, CNRS, PBS , 76000 Rouen , France
| | - Malys Koun
- ALTEN, 221bis Bd. Jean Jaurès , 92100 Boulogne-Billancourt , France
| | - Pascal Dubuis
- INOPROD, 46 Rue de Sarlieve , 63800 Cournon D’Auvergne , France
| | - Marc Grimme
- CARMAT SA, 36 Avenue de l’Europe, Immeuble l’Etendard , 78140 Vélizy Villacoublay , France
| | - Stéphane Marais
- Normandie University, UNIROUEN, INSA ROUEN, CNRS, PBS , 76000 Rouen , France
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Adak B, Joshi M, Butola BS. Polyurethane/clay nanocomposites with improved helium gas barrier and mechanical properties: Direct versus master-batch melt mixing route. J Appl Polym Sci 2018. [DOI: 10.1002/app.46422] [Citation(s) in RCA: 23] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/27/2023]
Affiliation(s)
- Bapan Adak
- Department of Textile Technology; Indian Institute of Technology Delhi; Hauz Khas New Delhi 110016 India
| | - Mangala Joshi
- Department of Textile Technology; Indian Institute of Technology Delhi; Hauz Khas New Delhi 110016 India
| | - Bhupendra Singh Butola
- Department of Textile Technology; Indian Institute of Technology Delhi; Hauz Khas New Delhi 110016 India
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Špírková M, Hodan J, Serkis-Rodzeń M, Kredatusová J, Zhigunov A, Kotek J. The effect of pre-set extension on the degree of hydrolytic degradation in multicomponent polyurethane elastomers. Polym Degrad Stab 2017. [DOI: 10.1016/j.polymdegradstab.2017.05.033] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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10
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Niemczyk A, Piegat A, Sonseca Olalla Á, El Fray M. New approach to evaluate microphase separation in segmented polyurethanes containing carbonate macrodiol. Eur Polym J 2017. [DOI: 10.1016/j.eurpolymj.2017.05.046] [Citation(s) in RCA: 38] [Impact Index Per Article: 4.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/19/2022]
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11
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Pergal MV, Stefanović IS, Poręba R, Steinhart M, Jovančić P, Ostojić S, Špírková M. Influence of the Organoclay Content on the Structure, Morphology, and Surface Related Properties of Novel Poly(dimethylsiloxane)-Based Polyurethane/Organoclay Nanocomposites. Ind Eng Chem Res 2017. [DOI: 10.1021/acs.iecr.6b04913] [Citation(s) in RCA: 11] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Marija V. Pergal
- Institute
of Chemistry, Technology and Metallurgy, Center of Chemistry, University of Belgrade, Njegoševa 12, 11000 Belgrade, Serbia
| | - Ivan S. Stefanović
- Institute
of Chemistry, Technology and Metallurgy, Center of Chemistry, University of Belgrade, Njegoševa 12, 11000 Belgrade, Serbia
| | - Rafał Poręba
- Institute of Macromolecular Chemistry AS CR, v.v.i. IMC, Heyrovsky Sq. 2, 16206 Prague 6, Czech Republic
| | - Miloš Steinhart
- Institute
of Applied Physics and Mathematics, Faculty of Chemical Technology, University of Pardubice, Studentska 95, 53210 Pardubice, Czech Republic
| | - Petar Jovančić
- Faculty
of Technology and Metallurgy, University of Belgrade, Karnegijeva
4, 11000 Belgrade, Serbia
| | - Sanja Ostojić
- Institute
of General and Physical Chemistry, University of Belgrade, Studentski
trg 12−16, 11000 Belgrade, Serbia
| | - Milena Špírková
- Institute of Macromolecular Chemistry AS CR, v.v.i. IMC, Heyrovsky Sq. 2, 16206 Prague 6, Czech Republic
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12
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The influence of the length of the degradable segment on the functional properties and hydrolytic stability of multi-component polyurethane elastomeric films. Polym Degrad Stab 2017. [DOI: 10.1016/j.polymdegradstab.2017.01.021] [Citation(s) in RCA: 13] [Impact Index Per Article: 1.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/15/2022]
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13
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Špírková M, Serkis M, Poręba R, Machová L, Hodan J, Kredatusová J, Kubies D, Zhigunov A. Experimental study of the simulated process of degradation of polycarbonate- and d,l-lactide-based polyurethane elastomers under conditions mimicking the physiological environment. Polym Degrad Stab 2016. [DOI: 10.1016/j.polymdegradstab.2016.01.003] [Citation(s) in RCA: 10] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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14
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Hydrolytic stability of polycarbonate-based polyurethane elastomers tested in physiologically simulated conditions. Polym Degrad Stab 2015. [DOI: 10.1016/j.polymdegradstab.2015.04.030] [Citation(s) in RCA: 22] [Impact Index Per Article: 2.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/20/2022]
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15
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Preparation and characterization of thermoplastic water-borne polycarbonate-based polyurethane dispersions and cast films. J Appl Polym Sci 2015. [DOI: 10.1002/app.42672] [Citation(s) in RCA: 18] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
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16
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Poręba R, Kredatusová J, Hodan J, Serkis M, Špírková M. Thermal and mechanical properties of multiple-component aliphatic degradable polyurethanes. J Appl Polym Sci 2015. [DOI: 10.1002/app.41872] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/22/2023]
Affiliation(s)
- Rafał Poręba
- Institute of Macromolecular Chemistry AS CR; v.v.i., Heyrovského nám. 2, 162 06 Praha 6 Czech Republic
| | - Jana Kredatusová
- Institute of Macromolecular Chemistry AS CR; v.v.i., Heyrovského nám. 2, 162 06 Praha 6 Czech Republic
| | - Jiří Hodan
- Institute of Macromolecular Chemistry AS CR; v.v.i., Heyrovského nám. 2, 162 06 Praha 6 Czech Republic
| | - Magdalena Serkis
- Institute of Macromolecular Chemistry AS CR; v.v.i., Heyrovského nám. 2, 162 06 Praha 6 Czech Republic
| | - Milena Špírková
- Institute of Macromolecular Chemistry AS CR; v.v.i., Heyrovského nám. 2, 162 06 Praha 6 Czech Republic
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Mazurek MM, Tomczyk K, Auguścik M, Ryszkowska J, Rokicki G. Influence of the soft segment length on the properties of water-cured poly(carbonate-urethane-urea)s. POLYM ADVAN TECHNOL 2014. [DOI: 10.1002/pat.3419] [Citation(s) in RCA: 16] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
Affiliation(s)
- Magdalena M. Mazurek
- Warsaw University of Technology; Faculty of Chemistry, Department of Polymer Chemistry and Technology; ul. Noakowskiego 3 00-664 Warsaw Poland
| | - Karolina Tomczyk
- Warsaw University of Technology; Faculty of Chemistry, Department of Polymer Chemistry and Technology; ul. Noakowskiego 3 00-664 Warsaw Poland
| | - Monika Auguścik
- Warsaw University of Technology; Faculty of Materials Science and Engineering; ul. Wołoska 141 02-507 Warsaw Poland
| | - Joanna Ryszkowska
- Warsaw University of Technology; Faculty of Materials Science and Engineering; ul. Wołoska 141 02-507 Warsaw Poland
| | - Gabriel Rokicki
- Warsaw University of Technology; Faculty of Chemistry, Department of Polymer Chemistry and Technology; ul. Noakowskiego 3 00-664 Warsaw Poland
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Špírková M, Machová L, Kobera L, Brus J, Poręba R, Serkis M, Zhigunov A. Multiscale approach to the morphology, structure, and segmental dynamics of complex degradable aliphatic polyurethanes. J Appl Polym Sci 2014. [DOI: 10.1002/app.41590] [Citation(s) in RCA: 11] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/18/2023]
Affiliation(s)
- Milena Špírková
- Institute of Macromolecular Chemistry AS CR; v.v.i., Heyrovského nám. 2, 162 06 Praha 6 Czech Republic
| | - Luďka Machová
- Institute of Macromolecular Chemistry AS CR; v.v.i., Heyrovského nám. 2, 162 06 Praha 6 Czech Republic
| | - Libor Kobera
- Institute of Macromolecular Chemistry AS CR; v.v.i., Heyrovského nám. 2, 162 06 Praha 6 Czech Republic
| | - Jiří Brus
- Institute of Macromolecular Chemistry AS CR; v.v.i., Heyrovského nám. 2, 162 06 Praha 6 Czech Republic
| | - Rafał Poręba
- Institute of Macromolecular Chemistry AS CR; v.v.i., Heyrovského nám. 2, 162 06 Praha 6 Czech Republic
| | - Magdalena Serkis
- Institute of Macromolecular Chemistry AS CR; v.v.i., Heyrovského nám. 2, 162 06 Praha 6 Czech Republic
| | - Alexander Zhigunov
- Institute of Macromolecular Chemistry AS CR; v.v.i., Heyrovského nám. 2, 162 06 Praha 6 Czech Republic
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