Flame Retardant Polypropylene Composites with Low Densities

Polypropylene (PP) is currently widely used in areas requiring lightweight materials because of its low density. Due to the intrinsic flammability, the application of PP is restricted in many conditions. Aluminum trihydroxide (ATH) is reported as a practical flame retardant for PP, but the addition of ATH often diminishes the lightweight advantage of PP. Therefore, in this work, glass bubbles (GB) and octacedylamine-modified zirconium phosphate (mZrP) are introduced into the PP/ATH composite in order to lower the material density and simultaneously maintain/enhance the flame retardancy. A series of PP composites have been prepared to explore the formulation which can endow the composite with balanced flame retardancy, good mechanical properties, and low density. The morphology, thermal stability, flame retardancy, and mechanical properties of the composites were characterized. The results indicated the addition of GB could reduce the density, but decreased the flame retardancy of PP composites at the same time. To overcome this defect, ATH and mZrP with synergetic effect of flame retardancy were added into the composite. The dosage of each additive was optimized for achieving a balance of flame retardancy, good mechanical properties, and density. With 47 wt % ATH, 10 wt % GB, and 3 wt % mZrP, the peak heat release rate (pHRR) and total smoke production (TSP) of the composite PP-4 were reduced by 91% and 78%, respectively. At the same time, increased impact strength was achieved compared with neat PP and the composite with ATH only. Maintaining the flame retardancy and mechanical properties, the density of composite PP-4 (1.27 g·cm-3) is lower than that with ATH only (PP-1, 1.46 g·cm-3). Through this research, we hope to provide an efficient approach to designing flame retardant polypropylene (PP) composites with low density.

Effects of α-ZrP on Crystallinity and Flame-Retardant Behaviors of PA6/MCA Composites

Novel flame-retardant Polyamide6/Melamine cyanurate-alpha-zirconium phosphate (PA6/MCA-α-ZrP) composites were prepared via the incorporation of the modified MCA (MCA-α-ZrP) into PA6. MCA-α-ZrP were synthesized through the self-assembly of α-ZrP, Melamine (ME), and cyanuric acid (CA) molecules. The results of differential scanning calorimetry (DSC) and X-ray diffraction (XRD) showed that the incorporation of enough α-ZrP (30 wt% MCA) caused the increased crystallinity of PA6 and tended to form γ phase. The thermogravimetric analysis (TGA) and heat distortion temperature (HDT) test illustrated that the α-ZrP could increase the residue and HDT values of PA6/MCA and showed a synergistic effect with MCA. The combination of MCA and α-ZrP caused the enhancement of vertical burning test (UL-94) rating. Cone calorimeter test (CCT) gave clear evidences that PA6/MCA-10α-ZrP composites with low heat release rate (HRR), low total heat release (THR), and high amounts of char residues after combustion compared with PA6/MCA and PA6/MCA-30α-ZrP. What is more, excellent mechanical properties were kept even though MCA and α-ZrP were dispersed not as good as expected.

One-step in situ synthesis of a novel α-zirconium phosphate/graphene oxide hybrid and its application in phenolic foam with enhanced mechanical strength, flame retardancy and thermal stability

A novel α-zirconium phosphate/graphene oxide hybrid was synthesized, and its incorporation into phenolic foam can greatly improve mechanical strengths, thermal stability and flame retardancy of the foam.

Equilibrium and kinetics studies of arsenate adsorption by FePO(4)

The present work is focusing on removal of arsenate from aqueous solution using FePO4. The equilibrium study regarding the removal of arsenic by FePO4 was carried out at 298, 308, 318 and 328K. Langmuir parameters were found to increase with the increase in temperature indicating that the adsorption is favorable at high temperature. Kinetic study of arsenate adsorption on FePO4 was also carried out at different temperatures and at pH 6 and 8. Different kinetic models were used to the kinetic data amongst which pseudo second order model was best fitted. The mechanism of the adsorption kinetics was investigated by employing intraparticle diffusion and Richenberg models. The energy of activation (Ea) was found to be 30 and 35.52kJmol(-1) at pH 6 and pH 8, respectively, suggesting chemisorption nature of the adsorption process. The negative entropic values of activation signified the existence of entropy barrier while the positive ΔG(#) values indicated the existence of energy barrier to be crossed over for the occurrence of a chemical reaction. Both the spectroscopic studies and increase in equilibrium pH reveal the anion exchange removal of arsenate from aqueous solution to the solid surface.