Characterization of polyetheretherketone particle suspensions for electrophoretic deposition

Electrophoretic deposition of polymers and proteins for biomedical applications

This review is focused on new electrophoretic deposition (EPD) mechanisms for deposition biomacromolecules, such as biopolymers, proteins and enzymes. Among the rich literature sources of EPD of biopolymers, proteins and enzymes for biomedical applications we selected papers describing new fundamental deposition mechanisms. Such deposition mechanisms are of critical importance for further development of EPD method and its emerging biomedical applications. Our goal is to emphasize innovative ideas which have enriched colloid and interface science of EPD during recent years. We describe various mechanisms of cathodic and anodic EPD of charged biopolymers. Special attention is focused on in-situ chemical modification of biopolymers and crosslinking techniques. Recent innovations in the development of natural and biocompatible charged surfactants and film forming agents are outlined. Among the important advances in this area are the applications of bile acids and salts for EPD of neutral polymers. Such innovations allowed for the successful EPD of various electrically neutral functional polymers for biomedical applications. Particularly important are biosurfactant-polymer interactions, which facilitate dissolution, dispersion, charging, electrophoretic transport and deposit formation. Recent advances in EPD mechanisms addressed the problem of EPD of proteins and enzymes related to their charge reversal at the electrode surface. Conceptually new methods are described, which are based on the use of biopolymer complexes with metal ions, proteins, enzymes and other biomolecules. This review describes new developments in co-deposition of biomacromolecules and future trends in the development of new EPD mechanisms and strategies for biomedical applications.

Electrophoretic Co-deposition of Polyetheretherketone and Graphite Particles: Microstructure, Electrochemical Corrosion Resistance, and Coating Adhesion to a Titanium Alloy

The present study explores the possibilities of fabricating a graphite/polyetheretherketone (PEEK) composite coating on a Ti-6Al-4V titanium alloy through duplex treatment consisting of electrophoretic deposition (EPD) and heat treatment. It has been found that the electrophoretic co-deposition of graphite and PEEK microparticles can be performed from environmentally-friendly pure ethanolic suspensions. Zeta potential measurements and a study of the interaction between both particle types with the use of transmission electron microscopy allowed potential mechanisms of particle co-deposition to be indicated. Microstructure characterization was performed on macro-, micro- and nanoscale using visible light microscopy, X-ray diffractometry and electron microscopy. This allowed the coating homogeneity and distribution of graphite particles in the polymer matrix to be described. Graphite particles in the form of graphene nanosheet packages were relatively evenly distributed in the coating matrix and oriented parallel to the coating surface. The heat-treated coatings showed high scratch resistance and no adhesive type destruction was observed, but they were highly susceptible to deformation. The corrosion measurements were performed with use of electrochemical techniques like open circuit potential and linear sweep voltamperometry. The coated alloy indicated better electrochemical corrosion resistance compared with the uncoated alloy. This work showed the high versatility of the electrophoretic co-deposition of graphite and PEEK particles, which combined with post-EPD heat treatment allows composite coatings to be fabricated with controlled distribution of graphite particles.

The Influence of Electrophoretic Deposition Parameters and Heat Treatment on the Microstructure and Tribological Properties of Nanocomposite Si3N4/PEEK 708 Coatings on Titanium Alloy

Nanocomposite Si3N4/PEEK 708 coatings were successfully fabricated on the Ti-6Al-4V alloy substrate by electrophoretic deposition (EPD) and post-EPD heat treatment. The addition of chitosan polyelectrolyte into ethanolic-based suspensions enabled the cathodic co-deposition of ceramic and polymeric particles. Zeta potential measurements allowed the elaboration of stable suspensions. The selection of the optimal EPD voltage and time enabled uniform coatings to be obtained. Heating above the PEEK melting point and cooling with a furnace or in water resulted in the formation of dense coatings with semi-crystalline or amorphous polymer structures, respectively. Both coatings with a thickness in the range of 90–105 µm had good adhesion and scratch resistance to the substrates, despite the presence of relatively high degrees of open porosity. The coatings improved the tribological properties of the titanium alloy. However, a strong relationship between the polymeric matrix structure and wear resistance was observed. Semi-crystalline coatings proved to be significantly more wear resistant than amorphous ones.