Electrospun polystyrene coatings with tunable wettability

A Comparative Study of Multifunctional Coatings Based on Electrospun Fibers with Incorporated ZnO Nanoparticles

In this work, polymeric fibers of polystyrene (PS) with incorporated ZnO nanoparticles have been deposited onto an aluminum alloy substrate (6061T6) by using the electrospinning technique. In order to optimize the deposition process, the applied voltage and flow rate have been evaluated in order to obtain micrometric electrospun fibers with a high average roughness and superhydrophobic behavior. Thermogravimetric analysis (TGA) has also been employed in order to corroborate the amount of ZnO incorporated into the electrospun fibers, whereas differential scanning calorimetry (DSC) has been performed in order to determine the glass transition temperature (Tg) of the polymeric electrospun fibers. In addition, a specific thermal treatment (Tg + 20 °C) of the synthesized electrospun fibers has been evaluated in the resultant corrosion resistance. A comparative study with previously reported results corresponding to polyvinyl chloride (PVC) fibers is carried out along this paper to show the changes in behavior due to the different compositions and fiber diameters. The coating has produced an important reduction of the corrosion current of the aluminum substrate in two orders of magnitude, showing also an important enhancement against pitting corrosion resistance. Finally, this deposition technique can be used as an innovative way for the design of both superhydrophobic and anticorrosive surfaces in one unique step over metallic substrates with arbitrary geometry.

Droplet Mobility on Hydrophobic Fibrous Coatings Comprising Orthogonal Fibers

Water droplet mobility on a hydrophobic surface cannot be guaranteed even when the droplet exhibits a high contact angle (CA) with the surface. In fact, droplet mobility on a surface, especially a fibrous surface, has remained an unsolved empirical problem. This paper is a combined experimental-computational study focused on droplet mobility on a fibrous surface. Electrospun polystyrene (PS) coatings were used in this work for their ability to exhibit high CAs simultaneously with low droplet mobility. To simplify this otherwise complicated problem and better isolate droplet-fiber interactions, the orientation of the fibers in the coatings was limited to the x and y directions. As the earth gravity was not strong enough to mobilize small droplets on PS coatings, experiments were conducted using ferrofluid droplets, and a magnet was used to make them move on the surface. Experimentally validated numerical simulations were used to enhance our understanding of the forces acting on a droplet before moving on the surface. Effects of Young-Laplace CA and fiber-fiber spacing on droplet mobility were investigated. In particular, it was found that droplet mobility depends strongly on the balance of forces exerted on the droplet by the fibers on the receding and advancing sides.