Forefront Research of Foaming Strategies on Biodegradable Polymers and Their Composites by Thermal or Melt-Based Processing Technologies: Advances and Perspectives

The last few decades have witnessed significant advances in the development of polymeric-based foam materials. These materials find several practical applications in our daily lives due to their characteristic properties such as low density, thermal insulation, and porosity, which are important in packaging, in building construction, and in biomedical applications, respectively. The first foams with practical applications used polymeric materials of petrochemical origin. However, due to growing environmental concerns, considerable efforts have been made to replace some of these materials with biodegradable polymers. Foam processing has evolved greatly in recent years due to improvements in existing techniques, such as the use of supercritical fluids in extrusion foaming and foam injection moulding, as well as the advent or adaptation of existing techniques to produce foams, as in the case of the combination between additive manufacturing and foam technology. The use of supercritical CO2 is especially advantageous in the production of porous structures for biomedical applications, as CO2 is chemically inert and non-toxic; in addition, it allows for an easy tailoring of the pore structure through processing conditions. Biodegradable polymeric materials, despite their enormous advantages over petroleum-based materials, present some difficulties regarding their potential use in foaming, such as poor melt strength, slow crystallization rate, poor processability, low service temperature, low toughness, and high brittleness, which limits their field of application. Several strategies were developed to improve the melt strength, including the change in monomer composition and the use of chemical modifiers and chain extenders to extend the chain length or create a branched molecular structure, to increase the molecular weight and the viscosity of the polymer. The use of additives or fillers is also commonly used, as fillers can improve crystallization kinetics by acting as crystal-nucleating agents. Alternatively, biodegradable polymers can be blended with other biodegradable polymers to combine certain properties and to counteract certain limitations. This work therefore aims to provide the latest advances regarding the foaming of biodegradable polymers. It covers the main foaming techniques and their advances and reviews the uses of biodegradable polymers in foaming, focusing on the chemical changes of polymers that improve their foaming ability. Finally, the challenges as well as the main opportunities presented reinforce the market potential of the biodegradable polymer foam materials.

Photo-cross-linked Hydrogels for Cartilage and Osteochondral Repair

Photo-cross-linked hydrogels, which respond to light and induce structural or morphological transitions, form a microenvironment that mimics the extracellular matrix of native tissue. In the last decades, photo-cross-linked hydrogels have been widely used in cartilage and osteochondral tissue engineering due to their good biocompatibility, ease of fabrication, rapid in situ gel-forming ability, and tunable mechanical and degradable properties. In this review, we systemically summarize the different types and physicochemical properties of photo-cross-linked hydrogels (including the materials and photoinitiators) and explore the biological properties modulated through the incorporation of additives, including cells, biomolecules, genes, and nanomaterials, into photo-cross-linked hydrogels. Subsequently, we compile the applications of photo-cross-linked hydrogels with a specific focus on cartilage and osteochondral repair. Finally, current limitations and future perspectives of photo-cross-linked hydrogels are also discussed.

Gelatin-based cellular solids: Fabrication, structure and properties

Although most cellular polymers are made from thermoplastics using different foaming technologies, gelatin and many other natural polymers can form hydrogels and convert them to cellular solids using various techniques, many of which differ from traditional plastic foaming, and so does their resulting structures. Cellular solids from natural hydrogels are porous materials that often exhibit a combination of desirable properties, including high specific surface area, biochemical activity, as well as thermal and acoustic insulation properties. Among natural hydrogels, gelatin-based porous materials are widely explored due to their availability, biocompatibility, biodegradability and relatively low cost. In addition, gelatin-based cellular solids have outstanding properties and are currently subject to increasing scientific research due to their potential in many applications, such as biocompatible cellular materials or biofoams to facilitate waste treatment. This article aims at providing a comprehensive review of gelatin cellular solids processing and their processing-properties-structure relationship. The fabrication techniques covered include aerogels production, mechanical foaming, blowing agents use, 3D printing, electrospinning and particle leaching methods. It is hoped that the assessment of their characteristics provides compiled information and guidance for selecting techniques and optimization of processing conditions to control material structure and properties to meet the needs of the finished products.

Marine Collagen from Alternative and Sustainable Sources: Extraction, Processing and Applications

Due to its unique properties, collagen is used in the growing fields of pharmaceutical and biomedical devices, as well as in the fields of nutraceuticals, cosmeceuticals, food and beverages. Collagen also represents a valid resource for bioplastics and biomaterials, to be used in the emerging health sectors. Recently, marine organisms have been considered as promising sources of collagen, because they do not harbor transmissible disease. In particular, fish biomass as well as by-catch organisms, such as undersized fish, jellyfish, sharks, starfish, and sponges, possess a very high collagen content. The use of discarded and underused biomass could contribute to the development of a sustainable process for collagen extraction, with a significantly reduced environmental impact. This addresses the European zero-waste strategy, which supports all three generally accepted goals of sustainability: sustainable economic well-being, environmental protection, and social well-being. A zero-waste strategy would use far fewer new raw materials and send no waste materials to landfills. In this review, we present an overview of the studies carried out on collagen obtained from by-catch organisms and fish wastes. Additionally, we discuss novel technologies based on thermoplastic processes that could be applied, likewise, as marine collagen treatment.

Effect of PBAT on physical, morphological, and mechanical properties of PBS/PBAT foam

This study examines the effect of poly(butylene adipate- co-terephthalate) (PBAT) content on the physical, morphological, and mechanical properties of poly(butylene succinate) (PBS)/PBAT foam. A compression molding technique was used to prepare the PBS/PBAT foam using the chemical blowing agent azodicarbonamide and the cross-linking agent dicumyl peroxide. The chemical structure and morphological properties of PBS/PBAT foam were examined via Fourier transform infrared and scanning electron microscopy techniques, respectively, whereas tensile and flexural properties were investigated using a universal testing machine. The results reveal that the incorporation of PBAT barely enhances the viscosity of the PBS/PBAT blend, producing only minor changes in the average cell size of PBS/PBAT foam. However, increasing the PBAT content contributes to a relatively significant improvement in the flexibility and toughness of PBS/PBAT foam, where a decrease in Young’s modulus and tensile strength of the PBS/PBAT foam is observed compared with those of the PBS foam. Similar behavior to the tensile results is noticed for the flexural properties of the neat and PBS/PBAT foams.

Enhancing the EMI shielding of natural rubber-based supercritical CO2 foams by exploiting their porous morphology and CNT segregated networks

Natural rubber/carbon nanotubes composite foams (F-NR/CNTs) with high electrical conductivity and excellent electromagnetic interference (EMI) performance were developed through a multi-step process including: (a) CNTs assembled on natural rubber latex particles, (b) pre-crosslinking of natural rubber, (c) supercritical carbon dioxide foaming of pre-crosslinked composite samples and (d) post-crosslinking of foamed composite samples. A closed-cell porous structure and a segregated CNT network are clearly observed in the resulting foams. Due to this morphology, F-NR/CNTs exhibit low density, good mechanical properties, and high electrical conductivity. Owing to the multiple radiation reflections and scattering between the cell-matrix interfaces, the composite foams presented an excellent specific shielding effectiveness (SSE) of 312.69 dB cm2 g-1 for F-NR/CNTs containing 6.4 wt% of CNTs, which is significantly higher than those already published for rubber composites containing comparable filler content. Furthermore, the analysis of EMI SE highlights that absorption efficiency is more significant than reflection efficiency, implying that most of the incident electromagnetic radiation is dissipated in the form of heat. This work provides the fundamentals for the design of innovative light weight and efficient EMI shielding foams characterized by a three-dimensional segregated CNT network with huge potential for use in the electronics and aerospace industries.

STUDY OF VISCOSITY OF AQUEOUS SOLUTIONS OF NATURAL POLYSACCHARIDES

One of the steps of synthesis of biodegradable polymers is preparation of an aqueous solution of raw materials. Formulation of biodegradable films with optimum characteristics requires to undertake a separate rheological study of each aqueous solution. An essential parameter in this step is a uniform thickness, which is achieved by means of specified viscosity parameters. Viscosity of solutions depends on many parameters, among which are composition and concentration of components in a solution, solution preparation temperature, pH of the finished medium, and presence of free ions. This article describes studies and results on study of viscosity parameters of aqueous solutions of natural polysaccharides: agar-agar, hydroxypropyl methyl cellulose and carrageenan. For aqueous solutions of carrageenan and hydroxypropyl methylcellulose, viscosity was measured at 25°C. In addition, viscosity parameters were measured for 1.5% hhydroxypropyl methylcellulose solutions at 40°C and 60°C. Depending on the gel formation temperature, viscosity of agar-agar solutions was measured at 50°C or 70°C. According to the results of experiments, it was found that viscosity of 1.0-1.5% hydroxypropyl methylcellulose aqueous solutions is in the range of 8.0-80.0 cP. Heating to 100°C at pH 6 results in irreversible destruction of hydroxypropylmethylcellulose molecules. Aqueous solutions of agar-agar are similar to hydroxypropyl methylcellulose solutions but agar-agar is able to gelate at sufficiently low concentrations (from 0.5%). Viscosity of 3.0- 5.0% carrageenan aqueous solutions varies within a wide range: 1.5-1400.0 cP. Thus, rheological properties allow to adjust viscosity of the process mixture in the production of biodegradable polymers in the desired range and in different directions.