Miscible raw lignin/nylon 6 blends: Thermal and mechanical performances

Green Flame-Retardant Composites Based on PP/TiO2/Lignin Obtained by Melt-Mixing Extrusion

Nowadays, highly flammable and harmful plastic materials are used in many daily applications. To prevent burning of materials, other harmful molecules or materials that are not environmentally friendly are added to plastics. To overcome this environmental issue, new materials have been investigated. Lignin, an industrial by-product, is an abundant biopolymer that can be used in fire safety plastics; it is considered a renewable and readily available resource. In this work, PP–TiO₂/lignin composites were obtained with TiO₂/lignin mixtures through the melt extrusion process, with different weight percentages of nanoparticles (10, 20, 25, and 30 wt.%). The PP–TiO₂/lignin composites were characterized by XRD, FTIR, TGA, and SEM. Furthermore, cone calorimetry tests and the mechanical properties were evaluated. Cone calorimetry tests revealed that the introduction of 25 wt.% TiO₂–lignin to the PP matrix reduced the peak of heat release rate (PHRR) and total heat release (THR) by 34.37% and 35.45%, respectively. The flame retardancy index (FRI) values of the composites were greater than 1.0 and were classified as good; the highest value of 1.93 was obtained in the PP-30 sample. The tensile tests demonstrated that the flexural modulus of the composites increased gradually with increasing lignin and TiO₂ content, and the flexural strength decreased slightly. The use of lignin in PP composites can be an excellent alternative to synthesize new materials with improved flame-retardant properties and which is friendly to the environment.

Preparation and Characterization of Biobased Lignin-Co-Polyester/Amide Thermoplastics

More than 23 million tonnes of lignin are produced annually in the US from wood pulping and 98% of this lignin is burnt. Therefore, creating products from lignin, such as plastics, offers an approach for obtaining sustainable materials in a circular economy. Lignin-based copolymers were synthesized using a single pot, solvent free, melt condensation reaction. The synthesis occurred in two stages. In the first stage, a biobased prepolymer consisting of butanediol (BD, 0.8–1 molar content) and a diacid (succinic (SA), adipic (AA) and suberic acids (SuA), with varying amounts of diaminobutane (DAB, 0–0.2 molar content) was heated under vacuum and monitored by Fourier transform infra-red (FTIR) spectroscopy and electrospray ionization-mass spectrometry (ESI-MS). In the second stage, prepolymer was mixed with a softwood kraft lignin (0–50 wt.%) and further reacted under vacuum at elevated temperature. Progression of the polymerization reaction was monitored using FTIR spectroscopy. The lignin-copolyester/amide properties were characterized using tensile testing, X-ray diffraction (XRD), dynamic mechanical analysis (DMA), differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) techniques. Lignin co-polymer tensile (strength 0.1–2.1 MPa and modulus 2 to 338 MPa) properties were found to be influenced by the diacid chain length, lignin, and DAB contents. The lignin-copolymers were shown to be semi-crystalline polymer and have thermoplastic behavior. The SA based copolyesters/amides were relatively stiff and brittle materials while the AA based copolyesters/amides were flexible and the SuA based copolyesters/amides fell in-between. Additionally, > 30 wt.% lignin the lignin- copolyesters/amides did not exhibit melt behavior. Lignin-co-polyester/amides can be generated using green synthesis methods from biobased building blocks. The lignin- copolyesters/amides properties could be tuned based on the lignin content, DAB content and diacid chain length. This approach shows that undervalued lignin can be used in as a macromonomer in producing thermoplastic materials.

Revisiting lignin: a tour through its structural features, characterization methods and applications

A pedagogical overview of the main extraction procedures and structural features, characterization methods and state-of-the-art applications.

Polypropylene/lignin blend monoliths used as sorbent in oil spill cleanup

With increasing industrial development, frequent oil spillages in water; therefore, it is imperative and challenging to develop absorbents materials that are eco-efficiency, cost-effective, and pollution prevention. In this study, sorbents obtained from Lignin incorporated with Polypropylene in different levels loading 0, 10, 20 % wt using thermally induced phase separation Technique (TIPS). The Polypropylene/Lignin blend monoliths were fabricated and compared in terms of morphological, thermal, and wetting characterizations. The successfully blending of different lignin concentrations with preserved the chemical structure of the polymer was confirmed by FTIR analysis. Thermogravimetric tests displayed that the existence of Lignin has changed the onset temperature (Tonset) of the blending sorbents, decreasing as the loading of Lignin is increased. The contact angle measurement showed a decrease in the hydrophobicity of sorbents with increasing lignin loading, Polypropylene/Lignin blend monoliths showed better absorption toward oils (soybean - engine) as compared to Polypropylene itself. PP10L showed an improvement in the oil sorption capacity around 2 times compared to the Polypropylene. These excellent features make Polypropylene/Lignin blend monoliths more competitive promising candidates than commercial absorbent.

Stereolithography 3D Printing of Lignin-Reinforced Composites with Enhanced Mechanical Properties

Due to the availability, biodegradability, and biological effects, lignin has emerged as an interesting alternative to petroleum-based compounds for developing sustainable chemicals, materials, and composites. In this study, lignin at various concentrations was incorporated into methacrylate resin via solution blending to fabricate lignin-reinforced composites using stereolithography apparatus three-dimensional printing. Softwood kraft lignin in the amounts of 0.2, 0.4, 0.5, 0.8, and 1.0 wt % in the methacrylate resin was used as a printing ink, and the gel contents and relative contents of the residual resin in the printed samples with various lignin concentrations were measured. The effects of the lignin on the ultimate mechanical properties of the non-postcured and postcured printed composites were determined. The tensile testing results revealed that the incorporation of lignin in the composite increased the tensile strength by 46-64% and Young's modulus by 13-37% for the postcured printed composites compared with that of the control sample (no lignin added). Employing a 0.4 wt % softwood kraft lignin, the tensile strength of the postcured printed composite reached the highest value of 49.0 MPa, which was a 60% increase in comparison to that of the control sample with 30.7 MPa. Scanning electron microscopy images of the fracture samples illustrated that the lignin-incorporated composites exhibited a rougher fracture surface that can presumably dissipate the stress, which could be a contributing factor for the mechanical enhancement.

Biopolymer blends from hardwood lignin and bio-polyamides: Compatibility and miscibility

The compatibility of hardwood lignin (TcA)/bio-polyamide (PA) blends, prepared by melt compounding TcA with three different biobased polyamides, PA 1012, PA 1010 and PA 11 in a twin screw extruder has been studied. FTIR studies indicated the existence of physicochemical interactions between the TcA and polyamide. The melting temperatures of the blends were significantly reduced compared to the respective neat polyamides, which was attributed to the enhanced compatibility between the two components. The compatibility was also attributed to the increased glass transition (T_g) of the polyamide. Thermogravimetric studies, while not indicating any interaction during the processing stage, suggested that there was some during the thermal degradation stage, which assisted formation of carbonaceous residue. The addition of each polyamide to TcA considerably reduced its viscosity and enhanced its processability even at high lignin contents. Morphological analysis showed that heterogeneity for all the blends was quite uniform, although TcA domain sizes were considerably smaller (~0.5 μm) in the PA11 matrix compared to those in PA1010 and PA1012, suggesting better compatibility in the TcA/PA11 blends. This observation was consistent with the thermodynamic Gibbs' free energy values of the respective blends. Overall, the order of blend compatibility was TcA/PA11 > TcA/PA1010 > TcA/PA1012.

Preparation and Properties of a Novel Microcrystalline Cellulose-Filled Composites Based on Polyamide 6/High-Density Polyethylene

In the present study, lithium chloride (LiCl) was utilized as a modifier to reduce the melting point of polyamide 6 (PA6), and then 15 wt % microcrystalline cellulose (MCC) was compounded with low melting point PA6/high-density polyethylene (HDPE) by hot pressing. Crystallization analysis revealed that as little as 3 wt % LiCl transformed the crystallographic forms of PA6 from semi-crystalline to an amorphous state (melting point: 220 °C to none), which sharply reduced the processing temperature of the composites. LiCl improved the mechanical properties of the composites, as evidenced by the fact that the impact strength of the composites was increased by 90%. HDPE increased the impact strength of PA6/MCC composites. In addition, morphological analysis revealed that incorporation of LiCl and maleic anhydride grafted high-density polyethylene (MAPE) improved the interfacial adhesion. LiCl increased the glass transition temperature of the composites (the maximum is 72.6 °C).

PLA with Intumescent System Containing Lignin and Ammonium Polyphosphate for Flame Retardant Textile

Using bio-based polymers to replace of polymers from petrochemicals in the manufacture of textile fibers is a possible way to improve sustainable development for the textile industry. Polylactic acid (PLA) is one of the available bio-based polymers. One way to improve the fire behavior of this bio-based polymer is to add an intumescent formulation mainly composed of acid and carbon sources. In order to optimize the amount of bio-based product in the final material composition, lignin from wood waste was selected as the carbon source. Different formulations of and/or ammonium polyphosphate (AP) were prepared by melt extrusion and then hot-pressed into sheets. The thermal properties (thermogravimetric analyses (TGA) and differential scanning calorimetry (DSC)) and fire properties (UL-94) were measured. The spinnability of the various composites was evaluated. The mechanical properties and physical aspect (microscopy) of PLA multifilaments with lignin (LK) were checked. A PLA multifilament with up to 10 wt % of intumescent formulation was processed, and the fire behavior of PLA fabrics with lignin/AP formulation was studied by cone calorimeter.