Low-Hydrophilic HKUST-1/Polymer Extrudates for the PSA Separation of CO2/CH4

HKUST-1 is an MOF adsorbent industrially produced in powder form and thus requires a post-shaping process for use as an adsorbent in fixed-bed separation processes. HKUST-1 is also sensitive to moisture, which degrades its crystalline structure. In this work, HKUST-1, in the form of crystalline powder, was extruded into pellets using a hydrophobic polymeric binder to improve its moisture stability. Thermoplastic polyurethane (TPU) was used for that purpose. The subsequent HKUST-1/TPU extrudate was then compared to HKUST-1/PLA extrudates synthesized with more hydrophilic polymer: polylactic acid (PLA), as the binder. The characterization of the composites was determined via XRD, TGA, SEM-EDS, and an N2 adsorption isotherm analysis. Meanwhile, the gas-separation performances of HKUST-1/TPU were investigated and compared with HKUST-1/PLA from measurements of CO2 and CH4 isotherms at three different temperatures, up to 10 bars. Lastly, the moisture stability of the composite materials was investigated via an aging analysis during storage under humid conditions. It is shown that HKUST-1's crystalline structure was preserved in the HKUST-1/TPU extrudates. The composites also exhibited good thermal stability under 523 K, whilst their textural properties were not significantly modified compared with the pristine HKUST-1. Furthermore, both extrudates exhibited larger CO2 and CH4 adsorption capacities in comparison to the pristine HKUST-1. After three months of storage under atmospheric humid conditions, CO2 adsorption capacities were reduced to only 10% for HKUST-1/TPU, whereas reductions of about 25% and 54% were observed for HKUST-1/PLA and the pristine HKUST-1, respectively. This study demonstrates the interest in shaping MOF powders by extrusion using a hydrophobic thermoplastic binder to operate adsorbents with enhanced moisture stability in gas-separation columns.

Effects of Hybrid POSS Nanoparticles on the Properties of Thermoplastic Elastomer-Toughened Polyamide 6

In this study, polyamide 6 (PA6)/thermoplastic elastomer (TPE) blends were prepared to decrease the notch sensitivity of PA6 for automotive applications, and the morphological, rheological, mechanical, and thermal properties of PA6/TPE blends, which are partially miscible or immiscible depending on the TPE ratio, were significantly improved in the existence of polyhedral oligomeric silsesquioxane (POSS) nanoparticles with multiple reactive epoxy groups as compatibilizers. An unstable phase morphology was obtained with the addition of TPE into PA6 without POSS nanoparticles, whereas interfacial interactions between phases in the presence of POSS were enhanced as a result of a significant decrease in the average particle size from 1.39 to 0.41 μm. The complex viscosity value of the 70PA6/30TPE blend, which was 20 kPa/s-1 at 0.1 rad/s angular frequency, reached 380 kPa/s-1 with the addition of POSS due to the formation of long chains by the generation of graft and/or block copolymers, which resulted in a 65% increase in Young's modulus value. Most notably, the Izod impact strength of pure PA6, which was 10 kJ/m2, increased by 290% with the incorporation of POSS. It was confirmed by FTIR analysis that the reactive multiple epoxy groups of MultEpPOSS and EPPOSS nanoparticles react with the proper groups of PA6 and/or TPE, and also, a partial hydrogen bonding interaction occurs between PA6-TPE from the shifting of N-H and carbonyl peaks. In conclusion, it can be suggested that POSS nanoparticles can serve as highly effective compatibilizers for PA6/TPE blends and have potential commercial applications, especially in the automotive sector.

Functional Piezoresistive Polymer Composites Based on CO2 Laser-Irradiated Graphene Oxide-Loaded Polyurethane: Morphology, Structure, Electrical and Piezoresistive Properties

Nanocomposite materials have recently attracted great attention for their wide range of applications, such as in smart materials, flexible electronics, and deformation sensing applications. Such materials make it possible to combine a polymer with functional fillers. In this study, flexible artificial leathers, exhibiting insulating properties and containing 1.5 or 2wt.% of graphene oxide (GO) in the polyurethane (PU) layer, were electrically activated via CO₂ laser irradiation to obtain conductive paths at the surface exposed to the laser beam. As the material retained its insulating properties out of the irradiation areas, the laser scribing method allowed, at least in principle, a printed circuit to be easily and quickly fabricated. Combining a variety of investigation methods, including scanning electron microscopy (SEM), optical profilometry, IR and Raman spectroscopies, and direct current (DC) and alternate current (AC) electrical measurements, the effects of the laser irradiation were investigated, and the so-obtained electrical properties of laser-activated GO/PU regions were elucidated to unveil their potential use in both static and dynamic mechanical conditions. In more detail, it was shown that under appropriate CO₂ laser irradiation, GO sheets into the GO/PU layer were locally photoreduced to form reduced-GO (RGO) sheets. It was verified that the RGO sheets were entangled, forming an accumulation path on the surface directly exposed to the laser beam. As the laser process was performed along regular paths, these RGO sheets formed electrically conductive wires, which exhibited piezoresistive properties when exposed to mechanical deformations. It was also verified that such piezoresistive paths showed good reproducibility when subjected to small flexural stresses during cyclic testing conditions. In brief, laser-activated GO/PU artificial leathers may represent a new generation of metal-free materials for electrical transport applications of low-current signals and embedded deformation sensors.

Polyurethanes Based on Polylactic Acid for 3D Printing and Shape-Memory Applications

Polylactic acid (PLA) has received increased attention in the development of shape-memory polymers and biomedical materials owing to its excellent physical properties and good biocompatibility and biodegradability. However, the inherent brittleness and high shape-recovery temperature of this material limit its application in the human body. Herein, we fabricated a PLA-based thermoplastic polyurethane (PLA-TPU) prepared from modified PLA-diol, dicyclohexylmethane-4,4'-diisocyanate, and 1,4-butanediol to solve the limitations of pure PLA. The glass transition temperature (T_g) of the designed TPU can be tailored from 6 to 40.5 °C by adjusting the content of hard segments or molecular weight of soft segments. The shape of the designed TPU can be fixed at room temperature and recovered at temperatures above 37 °C. Moreover, the prepared PLA-TPUs exhibited recyclability, three-dimensional printing capability, non-cytotoxicity, blood compatibility, and biodegradability. The shape of PLA-TPU/nano-Fe₃O₄ composites can be recovered by exposure to near-infrared light. These results collectively indicate that PLA-TPUs and their composites may have potential applications as intelligent flexible medical scaffolds for surgical and medical implantation equipment.

Toughened poly(lactic acid)/thermoplastic polyurethane uncompatibilized blends

Poly(lactic acid), PLA, is a biodegradable polymer obtained from renewable sources with similar properties when compared with petroleum-based thermoplastics but with inherent brittleness. In this work, the use of thermoplastic polyurethane (TPU) as toughening agent was evaluated. PLA/TPU blends with 25 and 50 wt% of TPU were produced in an internal mixer without the use of compatibilizers. Their thermal, rheological, and mechanical properties were analyzed and correlated with the developed morphology. Immiscible blends with dispersed droplets morphology were obtained, and it was observed an inversion between the matrix and dispersed phases with the increase of the TPU content. The presence of TPU altered the elasticity and viscosity of the blends when compared to PLA, besides acting as a nucleating agent. Huge increments in impact resistance (up to 365%) were achieved, indicating a great potential of TPU to be used as a PLA toughening agent.

3D Printing Polymeric Materials for Robots with Embedded Systems

The fabrication of robots and their embedded systems is challenging due to the complexity of the interacting components. The integration of additive manufacturing (AM) to robotics has made advancements in robotics manufacturing through sophisticated and state-of-the-art AM technologies and materials. With the emergence of 3D printing, 3D printing materials are also being considered and engineered for specific applications. This study reviews different 3D printing materials for 3D printing embedded robotics. Materials such as polyethylene glycol diacrylate (PEGDA), acrylonitrile butadiene styrene (ABS), flexible photopolymers, silicone, and elastomer-based materials were found to be the most used 3D printing materials due to their suitability for robotic applications. This review paper revealed that the key areas requiring more research are material formulations for improved mechanical properties, cost, and the inclusion of materials for specific applications. Future perspectives are also provided.

Mechanical Properties and In Vitro Evaluation of Thermoplastic Polyurethane and Polylactic Acid Blend for Fabrication of 3D Filaments for Tracheal Tissue Engineering

Surgical reconstruction of extensive tracheal lesions is challenging. It requires a mechanically stable, biocompatible, and nontoxic material that gradually degrades. One of the possible solutions for overcoming the limitations of tracheal transplantation is a three-dimensional (3D) printed tracheal scaffold made of polymers. Polymer blending is one of the methods used to produce material for a trachea scaffold with tailored characteristics. The purpose of this study is to evaluate the mechanical and in vitro properties of a thermoplastic polyurethane (TPU) and polylactic acid (PLA) blend as a potential material for 3D printed tracheal scaffolds. Both materials were melt-blended using a single screw extruder. The morphologies (as well as the mechanical and thermal characteristics) were determined via scanning electron microscopy (SEM), Fourier Transform Infrared (FTIR) spectroscopy, tensile test, and Differential Scanning calorimetry (DSC). The samples were also evaluated for their water absorption, in vitro biodegradability, and biocompatibility. It is demonstrated that, despite being not miscible, TPU and PLA are biocompatible, and their promising properties are suitable for future applications in tracheal tissue engineering.

Foaming and thermal characteristics of bio-based polylactic acid–thermoplastic polyurethane blends

This paper reports a research work on characterization of foamed biocompatible polylactic acid–thermoplastic polyurethane blends in terms of microstructural, thermal, and physical properties. The brittleness of the polylactic acid is compensated via blending with an elastoplastic phase of thermoplastic polyurethane. A range of low bulk density foam with a high cell density was produced in a solid state foaming process. Addition of thermoplastic polyurethane phase acted against the cell growth and thus foam expansion, apparently due to its inherent lower storage modulus, which weakens the polymer matrix and leads to gas escape phenomenon. Evaluation of thermal properties showed a tangible effect of blending and foaming process on crystallization of the specimens, which confirmed that the sensitivity of polylactic acid’s crystallinity to CO2 gas saturation was reduced as a result of thermoplastic polyurethane addition. Measurement of cell diameters and cell densities of the foamed samples demonstrated formation of the fine closed cells structure as a result of suitable foaming parameters that were able to deal with stiffness and strength of the polymeric matrix.

Structure mediation and ductility enhancement of poly(l-lactide) by random copolymer poly(d-lactide-co-ε-caprolactone)

Two types of random copolymer poly(d-lactide-co-ε-caprolactone) (PDLA-r-PCL) were added into poly(l-lactide) (PLLA) matrix by melt blending. The structure and property of PLLA/PDLA-r-PCL blends were investigated by thermal gravimetric analysis, differential scanning calorimetry, scanning electron microscopy, wide-angle X-ray diffraction, and mechanical measurement. The results suggested that PDLA-r-PCL had little effect on the thermal property of PLLA. PDLA-r-PCL uniformly dispersed in PLLA matrix, which contributed to the improvement of stretching properties. During stretching at 25°C, with the increased content of PDLA-r-PCL, the elongation at break of PLLA increased and the strength decreased. The degree of decrease in fracture strength was related to the molecular structure of PDLA-r-PCL. When a small amount of stereocomplex crystals (SC) were formed in PLLA/PDLA-r-PCL blends, the strength was maintained or slightly enhanced even though the elongation at break of the blends was significantly improved by soft chains of PCL. It might be caused by the synergistic effects of SC crystals and plasticization of PCL chains.

3D Printing Biocompatible Polyurethane/Poly(lactic acid)/Graphene Oxide Nanocomposites: Anisotropic Properties

Blending thermoplastic polyurethane (TPU) with poly(lactic acid) (PLA) is a proven method to achieve a much more mechanically robust material, whereas the addition of graphene oxide (GO) is increasingly applied in polymer nanocomposites to tailor further their properties. On the other hand, additive manufacturing has high flexibility of structure design which can significantly expand the application of materials in many fields. This study demonstrates the fused deposition modeling (FDM) 3D printing of TPU/PLA/GO nanocomposites and its potential application as biocompatible materials. Nanocomposites are prepared by solvent-based mixing process and extruded into filaments for FDM printing. The addition of GO largely enhanced the mechanical property and thermal stability of the nanocomposites. Interestingly, we found that the mechanical response is highly dependent on printing orientation. Furthermore, the 3D printed nanocomposites exhibit good biocompatibility with NIH3T3 cells, indicating promise as biomaterials scaffold for tissue engineering applications.

A study on the mechanical, thermal properties and crystallization behavior of poly(lactic acid)/thermoplastic poly(propylene carbonate) polyurethane blends

PPCU was prepared by using PPC and polyols as the raw materials and diphenyl-methane-diisocyanate (MDI) as the extender chain. The impact strength and elongation at break of PLA were remarkably enhanced by blending with PPCU.

Self-nanofibrillation strategy to an unusual combination of strength and toughness for poly(lactic acid)

The self-nanofibrillation strategy paves a new way to an unprecedented combination of strength and toughness for pure PLA.

Preparation and characterization of interface-modified PLA/starch/PCL ternary blends using PLLA/triclosan antibacterial nanoparticles for medical applications

In this study, the antibacterial, interface-modified ternary blends based on polylactic acid/starch/polycaprolactone were prepared for medical applications.