A polycaprolactone‐based syntactic foam with bidirectional reversible actuation

A Thermoset Shape Memory Polymer-Based Syntactic Foam with Flame Retardancy and 3D Printability

Here we report a thermoset shape memory polymer-based syntactic foam inherently integrated with flame retardancy, good mechanical properties, excellent shape memory effect, and 3D printability. The syntactic foam is fabricated by incorporating a high-temperature shape memory polymer (HTSMP) as the matrix, with 40 vol % hollow glass microspheres (HGM) K20, K15, and K1 as fillers. Compressive behavior, strain-controlled programming followed by free recovery, stress recovery, and flame retardancy of these three syntactic foams were studied. Dynamic mechanical analysis and thermal characterization validate their high glass transition temperature (T _g = ∼250 °C) and excellent thermal stability. Our results suggest that the foam consisting of K20 HGM exhibits high compressive strength (81.8 MPa), high recovery stress (6.8 MPa), and excellent flame retardancy. Furthermore, this syntactic foam was used for three-dimensional (3D) printing by an extruder developed in our lab. Honeycomb, sinusoidal shapes, and free-standing helical spring were printed for demonstration. This high-temperature photopolymer-based syntactic foam integrated with high T _g, flame retardancy, high recovery stress, and 3D printability can be beneficial in different sectors such as aerospace, construction, oil and gas, automotive, and electronic industries.

Shape-Memory Polymeric Artificial Muscles: Mechanisms, Applications and Challenges

Shape-memory materials are smart materials that can remember an original shape and return to their unique state from a deformed secondary shape in the presence of an appropriate stimulus. This property allows these materials to be used as shape-memory artificial muscles, which form a subclass of artificial muscles. The shape-memory artificial muscles are fabricated from shape-memory polymers (SMPs) by twist insertion, shape fixation via Tm or Tg, or by liquid crystal elastomers (LCEs). The prepared SMP artificial muscles can be used in a wide range of applications, from biomimetic and soft robotics to actuators, because they can be operated without sophisticated linkage design and can achieve complex final shapes. Recently, significant achievements have been made in fabrication, modelling, and manipulation of SMP-based artificial muscles. This paper presents a review of the recent progress in shape-memory polymer-based artificial muscles. Here we focus on the mechanisms of SMPs, applications of SMPs as artificial muscles, and the challenges they face concerning actuation. While shape-memory behavior has been demonstrated in several stimulated environments, our focus is on thermal-, photo-, and electrical-actuated SMP artificial muscles.

Shape Memory Polymer Foam with Programmable Apertures

In this work, a novel type of polyester urethane urea (PEUU) foam is introduced. The foam was produced by reactive foaming using a mixture of poly(1,10-decamethylene adipate) diol and poly(1,4-butylene adipate) diol, 4,4'-diphenylmethane diisocyanate, 1,4-butanediol, diethanolamine and water as blowing agent. As determined by differential scanning calorimetry, the melting of the ester-based phases occurred at temperatures in between 25 °C and 61 °C, while the crystallization transition spread from 48 °C to 20 °C. The mechanical properties of the foam were simulated with the hyperplastic models Neo-Hookean and Ogden, whereby the latter showed a better agreement with the experimental data as evidenced by a Pearson correlation coefficient R² above 0.99. Once thermomechanically treated, the foam exhibited a maximum actuation of 13.7% in heating-cooling cycles under a constant external load. In turn, thermal cycling under load-free conditions resulted in an actuation of more than 10%. Good thermal insulation properties were demonstrated by thermal conductivities of 0.039 W·(m·K)-1 in the pristine state and 0.052 W·(m·K)-1 in a state after compression by 50%, respectively. Finally, three demonstrators were developed, which closed an aperture or opened it again simply by changing the temperature. The self-sufficient material behavior is particularly promising in the construction industry, where programmable air slots offer the prospect of a dynamic insulation system for an adaptive building envelope.

Liquid crystalline polyurethane composites based on supramolecular structure with reversible bidirectional shape memory and multi-shape memory effects

In this study, a novel series of supramolecular liquid crystalline (LC) polyurethane composites, named SMPU–#HOBA (# represents the molar ratio of HOBA/BINA), were successfully prepared by incorporating hexadecyloxybenzoic acid (HOBA) into pyridine-containing polyurethane (PU).