Preparation of Polyurethane Adhesives from Crude and Purified Liquefied Wood Sawdust

Polyurethane (PU) adhesives were prepared with bio-polyols obtained via acid-catalyzed polyhydric alcohol liquefaction of wood sawdust and polymeric diphenylmethane diisocyanate (pMDI). Two polyols, i.e., crude and purified liquefied wood (CLW and PLW), were obtained from the liquefaction process with a high yield of 99.7%. PU adhesives, namely CLWPU and PLWPU, were then prepared by reaction of CLW or PLW with pMDI at various isocyanate to hydroxyl group (NCO:OH) molar ratios of 0.5:1, 1:1, 1.5:1, and 2:1. The chemical structure and thermal behavior of the bio-polyols and the cured PU adhesives were analyzed by Fourier transform infrared spectroscopy (FTIR) and thermogravimetric analysis (TGA). Performance of the adhesives was evaluated by single-lap joint shear tests according to EN 302-1:2003, and by adhesive penetration. The highest shear strength was found at the NCO:OH molar ratio of 1.5:1 as 4.82 ± 1.01 N/mm² and 4.80 ± 0.49 N/mm² for CLWPU and PLWPU, respectively. The chemical structure and thermal properties of the cured CLWPU and PLWPU adhesives were considerably influenced by the NCO:OH molar ratio.

Structural and Viscoelastic Properties of Thermoplastic Polyurethanes Containing Mixed Soft Segments with Potential Application as Pressure Sensitive Adhesives

Thermoplastic polyurethanes (TPUs) were synthetized with blends of poly(propylene glycol) (PPG) and poly(1,4-butylene adipate) (PAd) polyols, diphenylmethane-4,4′-diisocyanate (MDI) and 1,4-butanediol (BD) chain extender; different NCO/OH ratios were used. The structure and viscoelastic properties of the TPUs were assessed by infrared spectroscopy, differential scanning calorimetry, X-ray diffraction, thermal gravimetric analysis and plate-plate rheology, and their pressure sensitive adhesion properties were assessed by probe tack and 180° peel tests. The incompatibility of the PPG and PAd soft segments and the segregation of the hard and soft segments determined the phase separation and the viscoelastic properties of the TPUs. On the other hand, the increase of the NCO/OH ratio improved the miscibility of the PPG and PAd soft segments and decreased the extent of phase separation. The temperatures of the cool crystallization and melting were lower and their enthalpies were higher in the TPU made with NCO/OH ratio of 1.20. The moduli of the TPUs increased by increasing the NCO/OH ratio, and the tack was higher by decreasing the NCO/OH ratio. In general, a good agreement between the predicted and experimental tack and 180° peel strength values was obtained, and the TPUs synthesized with PPG+PAd soft segments had potential application as pressure sensitive adhesives (PSAs).

Study of Moisture-Curable Hybrid NIPUs Based on Glycerol with Various Diamines: Emergent Advantages of PDMS Diamines

A sol/gel curing method is used in this work to synthesize hybrid partially bio-based polyhydroxyurethanes (PHUs) from dicarbonates derived from glycerol and various diamines. The method consists of end-capping the PHU prepolymers with moisture-sensitive groups, so sealants and adhesives can be produced from partially sustainable hybrid PHUs (HPHUs), similar to their preparation from end-capped conventional polyurethanes. Diglycerol dicarbonate (DGC) is synthesized and polymerized with different diamines of various chain lengths, and the resulting structural and thermal properties of the PHUs are qualitatively and quantitively characterized. This characterization led to two potential candidates: PHU 4, made of DGC and a poly(propylene glycol) diamine, and PHU 10, prepared from DGC and a poly(dimethylsiloxane) diamine. These polymers, with respective relative number-average molecular weights of 3200 and 7400 g/mol, are end-capped and left to cure under ambient lab conditions (22 °C and 40-50% humidity), and the curing processes are monitored rheologically. Notably, moisture curing does not require any catalyst. The chemical stability of the resulting hybrid PHUs (HPHUs) 4 and 10 in pure water is investigated to check the viability of applying them under outdoor conditions. Only HPHU 10 is found to be resistant to water and shows hydrophobicity with a contact angle of 109°. Tensile tests are conducted on HPHU 10 samples cured under lab conditions for a week and others cured for another week while being immersed in water. The mechanical properties, tensile strength and elongation at break, improve with the samples cured in water, indicating the high-water repellency of HPHU 10.

The Synthesis of Low-Viscosity Organotin-Free Moisture-Curable Silane-Terminated Poly(Urethane-Urea)s

This work explores the possibility of synthesizing moisture-curable silane-terminated poly(urethane-urea)s (SPURs) of low viscosity. First, NCO-terminated urethane prepolymers were prepared, followed by silane end-capping. The impact of polyol molecular weight and the ratio of isocyanate to polyol (NCO/OH) on viscosity and the properties of SPUR were examined. As alternatives to the organotin catalysts traditionally used for the polyurethane synthesis and curing processes, bismuth carboxylate catalysts were evaluated. In addition, the effect of organofunctional groups in the aminosilane structure (R1⁻NH⁻R2⁻Si(OR3)₃), i.e., R1 (alkyl, aryl or trimethoxysilyl-propyl), the spacer R2 (α or γ) and alkyl group R3 (methyl or ethyl), was examined. The chemical and physical structures of the SPUR were investigated by nuclear magnetic resonance spectroscopy (NMR), Fourier transform infrared spectroscopy (FT-IR) and the mechanical properties were evaluated by tensile tests. The results reveal that silane-terminated, moisture-curable polyurethanes can be successfully synthesized and cured with bismuth carboxylate catalysts. SPUR exhibiting low viscosity, with adequate tensile strength and elongation can be prepared using environmentally benign bismuth carboxylate catalyst having a high metal content of 19%⁻21%, by utilizing secondary aminosilane end-cappers and an optimal combination of the polyol molecular weight and NCO/OH ratio.