Preparation of Plastics- and Foaming Agent-Free and Porous Bamboo Charcoal based Composites Using Sodium Silicate as Adhesives

Plastics and foaming agents are often used to prepare large-size and low-density bamboo charcoal (BC) based composites. In this study, a plastic-free and foaming agent-free BC based composite was prepared by substituting sodium silicate (SS) for plastics. The effect of both the BC particle sizes and the usage amount of SS on the mechanical and adsorptive properties of the BC/SS composites were investigated. The experimental results show that when the BC particle size is 270 μm and the mass ratio of BC to SS is equal to 10:5, the BC/SS composite has the optimal foaming effect and best comprehensive properties. In addition, the foaming pores of the composite are caused by water vapor, which has difficulty escaping the BC because of the blockage of SS during the hot pressing process. In the BC/SS composite (10:5), the static bending intensity and the compressive strength reach respectively 6.13 MPa and 5.5 MPa, and the average pore size and porosity are 557.85 nm and 52.03%, respectively. In addition, its formaldehyde adsorptionrate reaches 21.6%. In view of good mechanical properties, formaldehyde adsorption, and environmentally friendly performance, the BC/SS composite has a great potential as a core layer of interior building materials.

Mechanical and Adsorptive Properties of Foamed EVA-Modified Polypropylene/Bamboo Charcoal Composites

Due to its excellent adsorption and humidity control function, bamboo charcoal (BC) has often been mixed with polypropylene (PP) to produce PP/BC composites for interior paneling applications. However, due to the poor foaming quality of PP, PP/BC composites suffer as a result of their high density, which limits their scope of use. Here, to improve its foaming quality, PP was modified with ethylene vinyl acetate (EVA), and then the EVA-modified PP (E-PP) was mixed with different contents of BC (0 wt.%–50 wt.%), as well as foaming agent (Azodicarbonamide, AC) and its auxiliaries (ZnO, Znst), in a twin-screw extruder, followed by hot-pressing at high temperature to obtain foamed E-PP/BC composites. The resulting composites showed good porosity and pore distribution with an increase of BC content by up to 20%. Further increase in the BC content seemed to cause the foaming performance to decrease significantly. The product density and adsorption rate increased, while the mechanical strength decreased with increasing BC content. At a BC content of 40 wt.%, the foamed E-PP/BC composite showed the best combined performance, with a density of 0.90 g/cm³, 24-h formaldehyde adsorption rate of 0.48, and bending strength of 11.59 MPa.

Effect of Fillers on the Recovery of Rubber Foam: From Theory to Applications

Natural rubber foam (NRF) can be prepared from concentrated natural latex, providing specific characteristics such as density, compression strength, compression set, and so on, suitable for making shape-memory products. However, many customers require NRF products with a low compression set. This study aims to develop and prepare NRF to investigate its recoverability and other related characteristics by the addition of charcoal and silica fillers. The results showed that increasing filler loading increases physical and mechanical properties. The recoverability of NRF improves as silica increases, contrary to charcoal loading, due to the higher specific surface area of silica. Thermodynamic aspects showed that increasing filler loading increases the compression force (F) as well as the proportion of internal energy to the compression force (F_u/F). The entropy (S) also increases with increasing filler loading, which is favorable for thermodynamic systems. The activation enthalpy (∆H_a) of the NRF with silica is higher than the control NRF, which is due to rubber–filler interactions created within the NRF. A thermodynamic concept of crosslinked rubber foam with filler is proposed. From theory to application, in this study, the NRF has better recoverability with silica loading.