Microwave responsive epoxy nanocomposites reinforced by carbon nanomaterials of different dimensions

Shape-Memory Polymers Based on Carbon Nanotube Composites

For the past two decades, researchers have been exploring the potential benefits of combining shape-memory polymers (SMP) with carbon nanotubes (CNT). By incorporating CNT as reinforcement in SMP, they have aimed to enhance the mechanical properties and improve shape fixity. However, the remarkable intrinsic properties of CNT have also opened up new paths for actuation mechanisms, including electro- and photo-thermal responses. This opens up possibilities for developing soft actuators that could lead to technological advancements in areas such as tissue engineering and soft robotics. SMP/CNT composites offer numerous advantages, including fast actuation, remote control, performance in challenging environments, complex shape deformations, and multifunctionality. This review provides an in-depth overview of the research conducted over the past few years on the production of SMP/CNT composites with both thermoset and thermoplastic matrices, with a focus on the unique contributions of CNT to the nanocomposite's response to external stimuli.

Advancements in Microwave Absorption Motivated by Interdisciplinary Research

Microwave absorption materials (MAMs) are originally developed for military purposes, but have since evolved into versatile materials with promising applications in modern technologies, including household use. Despite significant progress in bench-side research over the past decade, MAMs remain limited in their scope and have yet to be widely adopted. This review explores the history of MAMs from first-generation coatings to second-generation functional absorbers, identifies bottlenecks hindering their maturation. It also presents potential solutions such as exploring broader spatial scales, advanced characterization, introducing liquid media, utilizing novel toolbox (machine learning, ML), and proximity of lab to end-user. Additionally, it meticulously presents compelling applications of MAMs in medicine, mechanics, energy, optics, and sensing, which go beyond absorption efficiency, along with their current development status and prospects. This interdisciplinary research direction differs from previous research which primarily focused on meeting traditional requirements (i.e., thin, lightweight, wide, and strong), and can be defined as the next generation of smart absorbers. Ultimately, the effective utilization of ubiquitous electromagnetic (EM) waves, aided by third-generation MAMs, should be better aligned with future expectations.

Multi-Degree-of-Freedom Robots Powered and Controlled by Microwaves

Microwaves have become a promising wireless driving strategy due to the advantages of transmissivity through obstacles, fast energy targeting, and selective heating. Although there are some studies on microwave powered artificial muscles based on different structures, the lack of studies on microwave control has limited the development of microwave-driven (MWD) robots. Here, a far-field MWD parallel robot controlled by adjusting energy distribution via changing the polarization direction of microwaves at 2.47 GHz is first reported. The parallel robot is based on three double-layer bending actuators composed of wave-absorbing sheets and bimetallic sheets, and it can implement circular and triangular path at a distance of 0.4 m under 700 W transmitting power. The thermal response rate of the actuator under microwaves is studied, and it is found that the electric-field components can provide a faster thermal response at the optimal length of actuator than magnetic-field components. The work of the parallel robot is demonstrated in an enclosed space composed of microwave-transparent materials. This developed method demonstrates the multi-degree-of-freedom controllability for robots using microwaves and offers potential solutions for some engineering cases, such as pipeline/reactors inspection and medical applications.

Rapid Microwave Polymerization of Porous Nanocomposites with Piezoresistive Sensing Function

In this paper, polydimethylsiloxane (PDMS) and multi-walled carbon nanotube (MWCNT) nanocomposites with piezoresistive sensing function were fabricated using microwave irradiation. The effects of precuring time on the mechanical and electrical properties of nanocomposites were investigated. The increased viscosity and possible nanofiller re-agglomeration during the precuring process caused decreased microwave absorption, resulting in extended curing times, and decreased porosity and electrical conductivity in the cured nanocomposites. The porosity generated during the microwave-curing process was investigated with a scanning electron microscope (SEM) and density measurements. Increased loadings of MWCNTs resulted in shortened curing times and an increased number of small well-dispersed closed-cell pores. The mechanical properties of the synthesized nanocomposites including stress–strain behaviors and Young’s Modulus were examined. Experimental results demonstrated that the synthesized nanocomposites with 2.5 wt. % MWCNTs achieved the highest piezoresistive sensitivity with an average gauge factor of 7.9 at 10% applied strain. The piezoresistive responses of these nanocomposites were characterized under compressive loads at various maximum strains, loading rates, and under viscoelastic stress relaxation conditions. The 2.5 wt. % nanocomposite was successfully used in an application as a skin-attachable compression sensor for human motion detection including squeezing a golf ball.

Enhanced Electrical Conductivity of Carbon Nanotube-Based Elastomer Nanocomposites Prepared by Microwave Curing

Nanocomposites consisting of polydimethylsiloxane (PDMS) and well-dispersed carbon nanotubes (CNT) can be cured by microwave radiation within a minute, forming a conductive network within the cured materials. Microwave irradiation delivers energy directly to the inner core of the nanocomposites by heating CNTs and initiating rapid polymerization of the elastomer. In this paper, nanocomposites were fabricated with CNT loadings between 0.5 wt.%–2.5 wt.% via microwave irradiation. Key properties of the nanocomposites including electrical conductivity, microstructures, CNT distribution, density, and surface effects were all characterized. The properties of microwave-cured nanocomposites were compared with those manufactured by the thermal method using a conventional oven. The microwave-curing method substantially increased the electrical conductivity of the nanocomposites due to the improved nanoparticle dispersion and likely CNT alignment. Optimal microwave-curing parameters were identified to further improve the conductivity of the nanocomposites with lowest CNT loading. A conductivity enhancement of 142.8% over thermally cured nanocomposites was achieved for nanocomposites with 1 wt.% CNTs cured via one-step microwave irradiation.

Improvement of graphene oxide/epoxy resin adhesive properties through interface modification

The heat-conducting, dielectric, and bonding properties of a composite adhesive have been enhanced using toluene diisocyanate (TDI) to chemically modify the interface between graphene oxide (GO) and epoxy resin (EP), which was characterized using Fourier-transform infrared spectroscopy, X-ray photoelectron spectroscopy, and transmission electron microscopy. The thermal conductivity of TDI10-GO0.5/EP was 0.624 W·m−1·K−1 (166% of EP and 117% of GO0.5/EP), with its TDI10-GO0.5/EP interfacial thermal resistance being reduced by a factor of 36 times GO0.5/EP. The insulating properties of the adhesive in small resistors and capacitors were improved by the inclusion of GO, with the dielectric strength of the adhesive shown to be 25.96 kV·mm−1 and its volume resistivity found to be 1.50 × 1014 Ω·m.