Toward poly(furfuryl alcohol) applications diversification: Novel self-healing network and toughening epoxy-novolac resin

Cross-Linking of Polypropylene with Thiophene and Imidazole

In this work, two novel routes to synthesis cross-linked polypropylene (PP) are introduced by using two different precursors (2-thiophenemethyl amine (TMA) and 1-(3 aminopropyl) imidazole (API)), both cross-linked with 1,1′-(methylenedi-4,1-phenylene) bismaleimide (BM) at two different annealing temperature values (T = 50 °C and T = 150 °C). Both Diels–Alder (DA) and Michael addition reactions were successfully performed with TMA and API, respectively, albeit with different reactivity. Imidazole clearly shows a higher reactivity compared to thiophene. In addition, an increase in annealing temperature leads to a higher degree of cross-linking. The highest degree of cross-linking was obtained by the imidazole product after annealing at 150 °C (IMG1A150) as evident from the highest complex viscosity (|η*|) value of IMG1A150. A difference in rheology and thermal properties between the imidazole and thiophene cross-linked products was also observed. However, both products have superior melt properties and thermal stability compared with the starting material. They show processability at high temperatures. The melt flow behavior and de-cross-linking at higher temperatures can be tuned depending on the choice of imidazole or thiophene. This study shows an advance on the cross-linked PP processing and its product performances for further application on the commercial scale.

Catalyst free synthesis of poly(furfuryl alcohol) using deep eutectic solvent

We report a catalyst free pathway for the polymerization of furfuryl alcohol (FA) into poly(furfuryl alcohol) (PFA) using deep eutectic solvent (DES) system. DES prepared by mixing of choline chloride...

Simultaneous Recovery of Matrix and Fiber in Carbon Reinforced Composites through a Diels-Alder Solvolysis Process

Efficient and comprehensive recycling of fiber-reinforced thermosets is particularly challenging, since the irreversible degradation of the matrix component is necessary in order to separate the fiber component in high purity. In this work, a new approach to fully recyclable thermoset composites is presented, based on the thermal reversibility of an epoxy-based polymer network, crosslinked through Diels-Alder (DA) chemistry. Carbon fiber composites, fabricated by compression molding, were efficiently recycled through a simple solvolysis procedure in common solvents, under mild conditions, with no catalysts. Specifically, the purity of reclaimed fibers, assessed by thermogravimetric analysis and scanning electron microscopy, was very high (>95%) and allowed successful reprocessing into second generation composites. Moreover, the dissolved matrix residues were directly employed to prepare smart, thermally healable coatings. Overall, DA chemistry has been shown to provide a convenient strategy towards circular economy of thermoset composites.

Influence of Structure-modifying Agents in the Synthesis of Zr-doped SBA-15 Silica and Their Use as Catalysts in the Furfural Hydrogenation to Obtain High Value-added Products through the Meerwein-Ponndorf-Verley Reduction

Zr-doped mesoporous silicas with different textural parameters have been synthesized in the presence of structure-modifying agents, and then characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM), N₂ adsorption-desorption at −196 °C, NH₃ thermoprogrammed desorption (NH₃–TPD), CO₂ thermoprogrammed desorption (CO₂–TPD), and X-ray photoelectron spectroscopy (XPS). These porous materials were evaluated in the furfural hydrogenation through the Meerwein-Ponndorf-Verley (MPV) reaction. The catalytic results indicate that the catalyst synthesized under hydrothermal conditions and adding a pore expander agent is more active and selective to furfuryl alcohol. However, the Zr-doped porous silica catalysts that were synthesized at room temperature, which possess narrow pore sizes, tend to form i-propyl furfuryl and difurfuryl ethers, coming from etherification between furfuryl alcohol (FOL) and isopropanol molecules (used as H-donor) by a S_N2 mechanism.

Nanofibers and amorphous Ni/Al2O3 catalysts — effect of steric hindrance on hydrogenation performance

The steric hindrance of nanofibrous Ni–Al₂O₃ catalyst can be effectively reduced compared with that of the amorphous Ni/γ-Al₂O₃ catalyst, which greatly increases the activity of furfural and HMF hydrogenation at room temperature.

Sequentially Reinforced Additive Coating for Transparent and Durable Superhydrophobic Glass

Now that there are various routes to prepare superhydrophobic surfaces for self-cleaning, anti-icing, liquid collecting, etc., attentions are moving toward low-cost upscaling of routes and increasing the reliability for actual applications. However, the required micro-nano structures for superhydrophobicity are light scattering and very vulnerable to abrasion. This intrinsically conflicts with the transparency and durability of superhydrophobic glass, which are the major barriers for its commercialization. In this study, we present a novel sequentially reinforced additive coating (SRAC) process to realize robust and transparent micro-nano structured film with tough intergranular sintering. A benign aqueous-based ink with poly(furfuryl alcohol) (PFA) and silica species is carefully designed and sprayed on glass to enable self-phase separation and morphology construction. The coatings reach the static contact angle (SCA) for water over 166° and withstand a 6H pencil scratching, the cross-cut test, and sand abrasion. Moreover, we also performed a 90 day outdoor performance test and the glass maintained superhydrophobicity with an SCA of 154°. These results provide a low-cost waterborne ink formula, and the high throughput and upscalable SRAC process could be a convenient technology for the fabrication of large area, robust superhydrophobic coatings.