HDPE/UHMWPE composite foams prepared by compression molding with optimized foaming capacity and mechanical properties

Preparation and mechanism of lightweight wood fiber/poly(lactic acid) composites

The high density and poor thermal insulation of traditional wood-plastic composites limited the application in the field of building materials. In this paper, wood fiber (WF) and PLA were used as raw materials and azodicarbonamide was used as the foaming agent. Lightweight WF/PLA composites were prepared by the hot-pressing foaming method, aiming to obtain renewable, low-density material with high strength-to-weight ratio and thermal insulation performance. The results showed that after adding 20 % WF into PLA, the cell morphology was excellent and the cell size was uniform. The magnification reached the minimum value of 0.36 g/cm³ and the foaming magnification was 3.42 times. The impact strength and compressive strength were 3.16 kJ/m³ and 4.12 MPa, its comprehensive mechanical properties were outstanding. The thermal conductivity of foamed materials was 0.110-0.148 (W/m·K), which was significantly lower than that of unfoamed materials and common wood. Its excellent mechanical properties and thermal insulation can be suitable for application in the construction field to replace traditional wood.

Study on Preparation of Ultra-High-Molecular-Weight Polyethylene Pipe of Good Thermal-Mechanical Properties Modified with Organo-Montmorillonite by Screw Extrusion

The study of processing characteristic and property optimization of ultra-high-molecular-weight polyethylene (UHMWPE) pipe is increasingly performed, mainly focusing on difficulties in the melting process and poor thermal-mechanical properties after forming, which have limited the wider engineering application of UHMWPE pipe. In this study, organo-montmorillonite (OMMT)-modified UHMWPE pipe with good thermal-mechanical properties was prepared by screw extrusion molding. First, high-density polyethylene was subjected to fluidity modification so that the screw extrusion molding of UHMWPE pipe was feasible. Then, OMMT-modified UHMWPE pipes under different addition amounts of OMMT were innovatively prepared by extrusion. Furthermore, the effects of the addition amounts of the compatibilizer HDPE-g-MAH and the silane coupling agent γ-(2,3-epoxy propoxy) propyl trimethoxy silane (KH560) on the thermal properties of OMMT-modified UHMWPE pipe were investigated for the first time. Compared with those of pure UHMWPE pipe, the Vicat softening temperature (from 128 to 135.2 °C), thermal deformation temperature (from 84.4 to 133.1 °C), bending strength (from 27.3 to 39.8 MPa), and tensile strength (from 20.8 to 25.1 MPa) of OMMT-modified UHMWPE pipe were greatly increased. OMMT-modified UHMWPE pipe with good thermal-mechanical properties was able to be prepared by extrusion for the first time. The compatibilizer method of HDPE-g-MAH was slightly more effective than the coupling agent method of KH560.

In-Situ Bubble Stretching Assisted Melt Extrusion for the Preparation of HDPE/UHMWPE/CF Composites

In this work, a novel melt extrusion method under synergy of extensional deformation and in-situ bubble stretching (ISBS) and corresponding apparatus were reported. The structure and working principle were introduced in detail. Polymer composites composed of high density polyethylene (HDPE)/ultrahigh molecular weight polyethylene (UHMWPE)/carbon fiber (CF) were prepared by using this new method. Effects of CF and Azodicarbonamide (AC) contents on composites' morphology, rheological, thermal, and mechanical properties were experimentally investigated. SEM results showed that the CFs dispersed evenly in the matrix when the AC content was relatively high. DSC results showed that co-crystallization of HDPE and UHMWPE occurred in the composites, and the Xc of the composites decreased with the addition of AC or under high CF loadings. TGA results showed that the thermostability of the composites increased markedly with increasing CF loading. Mechanical properties showed that tensile strength increased by 30% with 9 wt % CF and 0.6 wt % AC added. The results aforementioned indicate that the novel melt extrusion method is a green and effective way to prepare HDPE/UHMWPE/CF composites.

Preparation and properties of long chain branched high-density polyethylene based on nano-SiO2 grafted glycidyl methacrylate

A compounded nanoparticle with multiple double bonds (C Created by potrace 1.16, written by Peter Selinger 2001-2019 ]]> C) was prepared by grafting glycidyl methacrylate (GMA) onto the surface of nano-SiO₂. Then gel-free long chain branched polyethylene (LCBPE) was prepared by melt branching reaction in a Haake torque rheometer in the presence of initiator peroxide and GMA grafted nano-SiO₂ (SiO₂-g-GMA). The sampling time corresponded to the summit of the reaction peak in the torque curve. Fourier transform infrared results indicated that SiO₂-g-GMA had been grafted onto the HDPE backbone via radical reaction. The reaction mechanism and the topological structure of the PE products are also discussed. Rheological results showed that the relaxation time and molecular weight distribution of modified PE were increased owing to the introduction of LCB structure, and the more SiO₂-g-GMA was added, the more apparent variation could be observed. Compared with linear HDPE, both the melt strength and mechanical properties of LCBPE were improved obviously. From the differential scanning calorimetry and polarized optical microscopy results, smaller crystal size and lower growth rate were observed compared with linear HDPE, which are ascribed to the nucleation and restriction of long branching chains in the system. Well distributed nano-SiO₂ without any agglomeration in the PE matrix was observed in the scanning electron microscope images when the SiO₂-g-GMA content was less than 3 phr.

A compounded nanoparticle with multiple double bonds (CC) was prepared by grafting glycidyl methacrylate (GMA) onto the surface of nano-SiO₂.