Epoxy-functionalized polysiloxane reinforced epoxy resin for cryogenic application

Mechanical and Thermal Analysis of Duroplastic Matrix Composites over a Range of Temperatures

It is commonly acknowledged that polymer composites in service are often subjected to not only intricate mechanical loads but also harsh environmental conditions. The mechanical and thermal properties of five particular composites are explored here. The composites are composed of laminates of glass cloth type "E" sheet infilled with a duroplastic matrix. This is a thermoset polymer-epoxy resin with different molecular weights. The composites were fabricated by IZOERG company, which is based in Poland. The final articles were 1.5 mm thick by 60 cm long and 30 cm wide, with the glass layers arranged parallel to the thickness. Young's modulus and tensile strength were measured at room temperature. Using the thermal analysis of dynamic mechanical properties (DMTA), the values of the storage modulus and the loss modulus were determined, and the damping factor was used to determine the glass transition temperature (Tg). It was revealed that the nature of changes in the storage modulus, loss modulus, and damping factor of composite materials depends on the type of epoxy resin used. Thermal expansion is a crucial parameter when choosing a material for application in cryogenic conditions. Thanks to the TMA method, thermal expansion coefficients for composite materials were determined. The results show that the highest value of the coefficient of thermal expansion leads the laminate EP_4_2 based on brominated epoxy resin cured with novolac P. Duroplastic composites were characterized at cryogenic temperatures, and the results are interesting for developing cryogenic applications, including electric motors, generators, magnets, and other devices.

Tough Structural Adhesives with Ultra-Resistance to Both High and Cryogenic Temperature

Structural adhesion at high temperature has been a challenge for organic adhesives, and the commercially available adhesives that can work at a temperature above 150 °C is rather limited. Herein, two novel polymers were designed and synthesized via facile strategy, which involves polymerization between melamine (M) and M-Xylylenediamine (X), as well as copolymerization of MX and urea (U). With well-balanced rigid-flexible structures, the obtained MX and MXU resins were proved to be outstanding structural adhesives at a wide range temperature of -196~200 °C. They provided room-temperature bonding strength of 13~27 MPa for various substrates, steel bonding strength of 17~18 MPa at cryogenic temperature (-196 °C), and 15~17 MPa at 150 °C. Remarkably, high bonding strength of 10~11 MPa was retained even at 200 °C. Such superior performances were attributed to a high content of aromatic units, which leads to high glass transition temperature (T_g) up to ~179 °C, as well as the structural flexibility endowed by the dispersed rotatable methylene linkages.

Hydro- and Icephobic Properties and Durability of Epoxy Gelcoat Modified with Double-Functionalized Polysiloxanes

Anti-icing coatings have provided a very good alternative to current, uneconomic, active deicing methods, and their use would bring a number of significant benefits to many industries, such as aviation and energy. Some of the most promising icephobic surfaces are those with hydrophobic properties. However, the relationship between hydrophobicity and low ice adhesion is not yet clearly defined. In this work, chemical modification of an epoxy gelcoat with chemical modifiers from the group of double organofunctionalized polysiloxanes (generally called multifunctionalized organosilicon compounds (MFSCs)) was applied. The anti-icing properties of manufactured coatings were determined by means of measurements of shear strength between the ice layer and the modified surface, conducted using a tensile machine. In the work, tests were also performed on the roughness, wettability, and durability of the properties in an aging chamber. It was found that the performed modifications of the coating's chemical composition by the addition of polysiloxanes enabled us to reduce ice adhesion by 51% and to increase the water contact angle by 14% in comparison to the neat gelcoat. A reduction in ice adhesion was also observed with the increasing water contact angle and with decreasing surface roughness. In addition, only one modification recorded an increase in ice adhesion after exposure in the aging chamber.

Enhancement of Mechanical Properties and Bonding Properties of Flake-Zinc-Powder-Modified Epoxy Resin Composites

As a typical brittle material, epoxy resin cannot meet its application requirements in specific fields by only considering a single toughening method. In this paper, the effects of carboxyl-terminated polybutylene adipate (CTPBA) and zinc powder on the mechanical properties, adhesion properties, thermodynamic properties and medium resistance of epoxy resin were studied. A silane coupling agent (KH-550) was used to modify zinc powder. It was found that KH-550 could significantly improve the mechanical properties and bonding properties of epoxy resin, and the modification effect of flake zinc powder (f-Zn) was significantly better than that of spherical zinc powder (s-Zn). When the addition amount of f-Zn was 5 phr, the tensile shear strength and peel strength of the composites reached a maximum value of 13.16 MPa and 0.124 kN/m, respectively, which were 15.95% and 55% higher than those without filler. The tensile strength and impact strength reached a maximum value of 43.09 MPa and 7.09 kJ/m², respectively, which were 40.54% and 91.11% higher than those without filler. This study provides scientific support for the preparation of f-Zn-modified epoxy resin.

The P/Si synergistic effect enduing epoxy resin with improved flame retardancy and outstanding mechanical properties

The bisphenol F epoxy resin (DGEBF) reacted with 10-(2,5-Dihydroxyphenyl)-10H-9-oxa-10-phospha-phenantbrene-10-oxide (ODOPB) and phenyltrimethoxysilane (PTMS) to obtain a novel epoxy resin containing both phosphorus and silicon (EP-P/Si). EP-P/Si exhibited evidently improved flame retardancy, with a limited oxygen index value of 33.4% and UL-94 V-1 rating acquired. In cone calorimeter test, its peak heat release rate (PHRR), total heat release (THR), average effective heat of combustion (av-EHC), and total smoke production (TSP) were reduced by 36.0%, 19.5%,11.5%, and 7.2% compared with neat epoxy resin (EP), respectively, indicating that the P/Si synergistic effect not only improved the flame retardancy but also inhibited the smoke release. The flame retardancy mechanism was studied by analysis of char residue and pyrolysis behavior in gas phase. Scanning electron microscopy (SEM) results exhibited that EP-P/Si formed a dense and compact carbon layer acting as a barrier to inhibit further combustion. And the Fourier transform infrared (FTIR) spectra, laser Raman spectroscopy (LRS), and X-ray photoelectron spectroscopy (XPS) results indicated that it had good thermal stability. In addition, the pyrolysis-gas chromatography/mass spectrometry (Py-GC/MS) results suggested that the phosphorus-containing radicals (·PO2) that had quenching effect existed in the gas phase. While the flame retardancy got improved, EP-P/Si also exhibited excellent mechanical properties, with an improvement of 31.8%, 6.2%, and 369.7% in tensile strength, flexural strength, and impact strength compared with EP, respectively.