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Karoonsit B, Yeetsorn R, Aussawasathien D, Prissanaroon-Ouajai W, Yogesh GK, Maiket Y. Performance Evaluation for Ultra-Lightweight Epoxy-Based Bipolar Plate Production with Cycle Time Reduction of Reactive Molding Process. Polymers (Basel) 2022; 14:polym14235226. [PMID: 36501620 PMCID: PMC9740532 DOI: 10.3390/polym14235226] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/07/2022] [Revised: 11/23/2022] [Accepted: 11/26/2022] [Indexed: 12/03/2022] Open
Abstract
The commercial viability of fuel cells for vehicle application has been examined in the context of lightweight material options, as well as in combination with improvements in fuel cell powertrain. Investigation into ultra-lightweight bipolar plates (BPs), the main component in terms of the weight effect, is of great importance to enhance energy efficiency. This research aims to fabricate a layered carbon fiber/epoxy composite structure for BPs. Two types of carbon fillers (COOH-MWCNT and COOH-GNP) reinforced with woven carbon fiber sheets (WCFS) have been utilized. The conceptual idea is to reduce molding cycle time by improving the structural, electrical, and mechanical properties of BPs. Reducing the reactive molding cycle time is required for commercial production possibility. The desired crosslink density of 97%, observed at reactive molding time, was reduced by 83% at 140 °C processing temperature. The as-fabricated BPs demonstrate excellent electrical conductivity and mechanical strength that achieved the DOE standard. Under actual fuel cell operation, the as-fabricated BPs show superior performance to commercial furan-based composite BPs in terms of the cell potential and maximum power. This research demonstrates the practical and straightforward way to produce high-performance and reliable BPs with a rapid production rate for actual PEMFC utilization.
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Affiliation(s)
- Budsaba Karoonsit
- Materials and Production Engineering, The Sirindhorn International Thai-German Graduate School of Engineering, King Mongkut’s University of Technology North Bangkok, Bangkok 10800, Thailand
| | - Rungsima Yeetsorn
- Materials and Production Engineering, The Sirindhorn International Thai-German Graduate School of Engineering, King Mongkut’s University of Technology North Bangkok, Bangkok 10800, Thailand
- Correspondence: ; Tel.: +66-2555-2000 (ext. 2921)
| | - Darunee Aussawasathien
- Advanced Polymer Technology Research Group, National Metal, and Materials Technology Center, Khlong Luang, Pathum Thani 12120, Thailand
| | - Walaiporn Prissanaroon-Ouajai
- Department of Industrial Chemistry, Faculty of Applied Science, King Mongkut’s University of Technology North Bangkok, Bangkok 10800, Thailand
| | - Gaurav Kumar Yogesh
- Materials and Production Engineering, The Sirindhorn International Thai-German Graduate School of Engineering, King Mongkut’s University of Technology North Bangkok, Bangkok 10800, Thailand
| | - Yaowaret Maiket
- Thai-French Innovation Institute, King Mongkut’s University of Technology North Bangkok, Bangkok 10800, Thailand
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Wang G, Xiao H, Zhu J, Zhao H, Liu K, Ma S, Zhang S, Komarneni S. Simultaneous removal of Zn 2+ and p-nitrophenol from wastewater using nanocomposites of montmorillonite with alkyl-ammonium and complexant. ENVIRONMENTAL RESEARCH 2021; 201:111496. [PMID: 34139221 DOI: 10.1016/j.envres.2021.111496] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/04/2021] [Revised: 05/11/2021] [Accepted: 06/04/2021] [Indexed: 06/12/2023]
Abstract
Three types of alkyl-ammonium with different branching chains and three complexants with different functional groups were used to prepare alkyl-ammonium or complexant intercalated montmorillonite nanocomposite (A-Mt or C-Mt). In addition, synergistic intercalated montmorillonite nanocomposites (A/C-Mt) with alkyl-ammonium along with complexant were also prepared. The adsorption performance of the various nanocomposites toward Zn2+ and p-nitrophenol (PNP) from simulated binary wastewater containing both Zn2+ and PNP were systematically investigated. Characterization of Mt nanocomposites showed that both alkyl-ammoniums and complexants were successfully intercalated into the interlayers of Mt. The surfactant loading amounts of the various nanocomposites were also determined and correlated with the resulting expansion of the interlayer spacing. It was found that intercalation of alkane (OTAC) and -SH (CSH) were conducive to the adsorption of Zn2+ while -C2H4NH (TETA) and all alkyl-ammoniums were beneficial for PNP adsorption. The extent of adsorption was found to be controlled primarily by pH, i.e., the higher pH had a good effect on the adsorption of both Zn2+ and PNP. The adsorption process of Zn2+ onto Mt nanocomposites was more in line with the Freundlich model (R2 = 0.99), while the Langmuir model described the adsorption of PNP well (R2 = 0.99). The adsorption kinetics could be well described by the Elovich equation (R2 = 0.98) and the double-constant model (R2 = 0.89). Chemical adsorption was determined to be the dominant process between the contaminant and Mt nanocomposite surfaces.
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Affiliation(s)
- Guifang Wang
- School of Chemistry and Chemical Engineering, School of Resources, Environment and Materials, Guangxi Key Laboratory of Processing for Non-ferrous Metals and Featured Materials, Guangxi University, Nanning, 530004, China; State Key Laboratory of Mineral Processing, BGRIMM Technology Group, Beijing, 100160, China.
| | - Huizhen Xiao
- School of Chemistry and Chemical Engineering, School of Resources, Environment and Materials, Guangxi Key Laboratory of Processing for Non-ferrous Metals and Featured Materials, Guangxi University, Nanning, 530004, China
| | - Jinliang Zhu
- School of Chemistry and Chemical Engineering, School of Resources, Environment and Materials, Guangxi Key Laboratory of Processing for Non-ferrous Metals and Featured Materials, Guangxi University, Nanning, 530004, China
| | - Hongyuan Zhao
- Xinxiang Engineering Technology Research Center for Advanced Materials Preparation and Surface Strengthening, Henan Institute of Science and Technology, Xinxiang, 453003, China
| | - Kun Liu
- School of Chemistry and Chemical Engineering, School of Resources, Environment and Materials, Guangxi Key Laboratory of Processing for Non-ferrous Metals and Featured Materials, Guangxi University, Nanning, 530004, China
| | - Shaojian Ma
- School of Chemistry and Chemical Engineering, School of Resources, Environment and Materials, Guangxi Key Laboratory of Processing for Non-ferrous Metals and Featured Materials, Guangxi University, Nanning, 530004, China
| | - Shuai Zhang
- Sinosteel Mining Company Limited, Sinosteel Corporation, Beijing, 100080, China
| | - Sridhar Komarneni
- Department of Ecosystem Science and Management and Materials Research Institute, 204EEL, The Pennsylvania State University, University Park, PA, 16802, USA.
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