A combined differential scanning calorimetry‐dynamic mechanical thermal analysis approach for the estimation of constrained phases in thermoplastic polymer nanocomposites

Morphology-Driven Nanofiller Size Measurement Integrated with Micromechanical Finite Element Analysis for Quantifying Interphase in Polymer Nanocomposites

This study focused on an innovative practical method using computer vision for particle size measurement, which serves as a key precursor for predicting the elastic modulus of polymer nanocomposites. This approach involved the morphological segmentation of the nanodispersed phase. It aimed, for the first time, to address the impractical conditions resulting from the assumption of idealized single-particle sizes in a monodispersed system during modeling. Subsequently, a micromechanical finite element framework was employed to determine the interphase thickness and modulus in ultrahigh molecular weight polyethylene/nanozeolite composites, following the quantification of nanoparticle sizes. The size measurement approach relied on morphological images extracted from scanning electron microscopy micrographs of impact-fractured surfaces. To compute the interphase thickness, experimental data was fitted to an interphase-inclusive upper-bound Hashin-Shtrikman model, with the measured average particle size per composition serving as a crucial input. Subsequently, the interphase elastic modulus was computed based on its thickness, employing a hybrid modified-Hashin-Hansen and Maxwell model. These estimated interfacial variables were then utilized as inputs for the finite element model to determine the tensile modulus. A comparison between the model results and measured data revealed a maximum discrepancy of 3.29%, indicating the effectiveness of the methodology employed in quantifying interfacial properties.

The Impact of Artificial Marble Wastes on Heat Deflection Temperature, Crystallization, and Impact Properties of Polybutylene Terephthalate

As artificial marble is abundant and widely used in residential and commercial fields, the resource utilization of artificial marble wastes (AMWs) has become extremely important in order to protect the environment. In this paper, polybutylene terephthalate/artificial marble wastes (PBT/AMWs) composites were prepared by melt blending to maximize resource utilization and increase PBT performance. The research results showed that the filling of AMWs was beneficial to the improvement of PBT-related performance. X-ray diffraction analysis results indicated that after filling AMWs into the PBT matrix, the crystal structure of PBT was not changed. Heat deflection temperature (HDT) analysis results indicated that the HDT of PBT composites with 20 wt% AMWs reached 66.68 °C, which was 9.12 °C higher than that of neat PBT. Differential scanning calorimetry analysis results showed that heterogeneous nucleation could be well achieved when the filling content was 15 wt%; impact and scanning electron microscope analysis results showed that due to the partial core-shell structure of the AMWs, the impact strength of PBT was significantly improved after filling. When the filling amount was 20 wt%, the impact strength of the PBT composites reached 23.20 kJ/m², which was 17.94 kJ/m² higher than that of neat PBT. This research will not only provide new insights into the efficient and high-value utilization of AMWs, but also provide a good reference for improved applications of other polymers.