Effects of different porous fillers on interfacial properties of poly (vinyl alcohol) hybrid films

Turning lignin into treasure: An innovative filler comparable to commercial carbon black for the green development of the rubber industry

Driven by the global carbon neutrality action, biomass-derived functional materials have been applied in many fields to alleviate the pressure brought by the depletion of fossil energy. However, due to the complex structure, lignin faces many difficulties in its high-value utilization. The second largest biomass in the world has become the largest "natural waste". In this paper, the lignin-based biochar-silica (LB-S) hybrid nanoparticles were prepared via a combination of two-step acid precipitation and carbonization using lignin black liquor extracted from xylose residue and sodium silicate as raw materials. The effects of carbonization temperature and lignin-based biochar (LB) content on the reinforcing properties of LB-S were studied. The results show that the particle size, specific surface area, pore characteristics, and surface polarity of LB-S all affect the mechanical properties of the final vulcanizates. The reinforcement performance of the best sample (L_MB₅₀₀-S) with "high structure" characteristics can be comparable to that of commercial carbon black (CB) N550. This study shows that L_MB₅₀₀-S hybrid nanoparticles with economic benefits possess the potential to completely replace commercial CB, which can turn lignin waste into treasure and promote the green development of traditional rubber industry in the context of carbon neutrality.

Swelling-Resistant, Crosslinked Polyvinyl Alcohol Membranes with High ZIF-8 Nanofiller Loadings as Effective Solid Electrolytes for Alkaline Fuel Cells

The present work investigates the direct mixing of aqueous zeolitic imidazolate framework-8 (ZIF-8) suspension into a polyvinyl alcohol (PVA) and crosslinked with glutaraldehyde (GA) to form swelling-resistant, mechanically robust and conductivity retentive composite membranes. This drying-free nanofiller incorporation method enhances the homogeneous ZIF-8 distributions in the PVA/ZIF-8/GA composites to overcome the nanofiller aggregation problem in the mixed matrix membranes. Various ZIF-8 concentrations (25.4, 40.5 and 45.4 wt.%) are used to study the suitability of the resulting GA-crosslinked composites for direct alkaline methanol fuel cell (DAMFC). Surface morphological analysis confirmed homogeneous ZIF-8 particle distribution in the GA-crosslinked composites with a defect- and crack-free structure. The increased ionic conductivity (21% higher than the ZIF-free base material) and suppressed alcohol permeability (94% lower from the base material) of PVA/40.5%ZIF-8/GA resulted in the highest selectivity among the prepared composites. In addition, the GA-crosslinked composites’ selectivity increased to 1.5−2 times that of those without crosslink. Moreover, the ZIF-8 nanofillers improved the mechanical strength and alkaline stability of the composites. This was due to the negligible volume swelling ratio (<1.4%) of high (>40%) ZIF-8-loaded composites. After 168 h of alkaline treatment, the PVA/40.5%ZIF-8/GA composite had almost negligible ionic conductivity loss (0.19%) compared with the initial material. The maximum power density (Pmax) of PVA/40.5%ZIF-8/GA composite was 190.5 mW cm−2 at 60 °C, an increase of 181% from the PVA/GA membrane. Moreover, the Pmax of PVA/40.5%ZIF-8/GA was 10% higher than that without GA crosslinking. These swelling-resistant and stable solid electrolytes are promising in alkaline fuel cell applications.

Controllable conversion of biomass to lignin-silica hybrid nanoparticles: High-performance renewable dual-phase fillers

Due to the complex network of aromatic units, lignin is difficult to achieve high-value applications in the industrial field, becoming the largest "natural waste". In this paper, dual-phase fillers with excellent rubber reinforcement were prepared from lignin and sodium silicate through the method of controllable two-step acid precipitation without any complicated modification. During the formation of hybrid nanoparticles, silica nanoparticles were formed as templates in the first step, and then lignin was used as coating agent to bind with silica. The size and morphology of products could be easily adjusted by changing acid precipitation conditions. The L₆₀S_S hybrid nanoparticles with the best reinforcement performance showed the ability to replace carbon black (CB) in a high proportion. In addition, LS_RH-S hybrid nanoparticles made from rice husk black liquor had similar physical and chemical properties and excellent reinforcement properties to L₆₀S_S. Even if the ratio of each component of the raw material was different, the product could be flexibly controlled by the two-step acid precipitation to obtain the expected properties. The wide applicability of this method in many extraction processes based on alkaline procedures was proved, and it provided a basis for the process design of comprehensive utilization of biomass. This work will promote the application of lignin in high-value fields, and the sustainable development of the rubber industry by utilizing agricultural waste was achieved.