Wood cellulose films with different foldabilities triggered by dissolution and regeneration from concentrated H2SO4 and NaOH/urea aqueous solutions

Forests are a major source of wealth for Canadians, and cellulose makes up the "skeleton" of wood fibers. Concentrated H2SO4 and NaOH/urea aqueous solutions are two efficient solvents that can rapidly dissolve cellulose. Our preliminary experiment obtained regenerated wood cellulose films with different mechanical properties from these two solvents. Therefore, herein, we aim to investigate the effects of aqueous solvents on the structure and properties of wood cellulose films. Regenerated cellulose (RC) films were produced by dissolving wood cellulose in either 64 wt% H2SO4 solution (RC-H4) or NaOH/urea aqueous solution (RC-N4). RC-H4 showed the higher tensile strength (109.78 ± 2.14 MPa), better folding endurance (20-28 times), and higher torsion angle (42°) than RC-N4 (62.90 ± 2.27 MPa, un-foldable, and 12°). The increased cellulose contents in the H2SO4 solutions from 3 to 5 wt% resulted in an improved tensile strength from 102.61 ± 1.99 to 132.93 ± 5.64 MPa and did not affect the foldability. RC-H4 also exhibited better water vapor barrier property (1.52 ± 0.04 × 10-7 g m-1 h-1 Pa-1), superior transparency (~90 % transmittance at 800 nm), but lower thermal stability compared to RC-N4. This work provides special insights into the regenerated wood cellulose from two aqueous solvents and is expected to facilitate the development of high-performance RC films from abundant forestry resources.

Aqueous-Cellulose-Solvent-Derived Changes in Cellulose Nanocrystal Structure and Reinforcing Effects

Cellulose nanocrystals as reinforcing agents have received considerable interest, and their dimension mainly depends on the original sources of cellulose. We intend to manually modulate the morphology of cellulose nanocrystals by treating them with cellulose solvents so that we can explore their reinforcing capacity. In this work, waste cotton fabric was processed in two aqueous solvents (a sulfuric acid aqueous solution and a NaOH/urea aqueous solution), and the regenerated cellulose was used to produce cellulose nanocrystals using acid hydrolysis. The results revealed that the nanocrystals (RCNC-H) obtained after the treatment in sulfuric acid had a hybrid crystalline structure and a needle-like shape with an aspect ratio of about 15.2, while cotton fabric was completely dissolved in the NaOH/urea aqueous solution, and the regenerated nanocrystals (RCNC-N) displayed a typical crystalline form of cellulose II with a higher crystallinity and a shorter rod-like shape with an aspect ratio of about 6.3. The reinforcing effects of RCNC-H and RCNC-N were evaluated using polyvinyl alcohol (PVA) films as a model, where the addition of RCNC-H resulted in a relatively better tensile strength and oxygen barrier property, and the PVA/RCNC-N films had a slightly lower water vapor permeability. Therefore, this work suggests a new possibility for altering the naturally formed nanostructure of cellulose for different applications.

An antibacterial and intelligent cellulose-based label self-assembled via electrovalent bonds for a multi-range sensing of food freshness

Intelligent labels provide customers with food freshness information. However, the existing label response is limited and can only detect a single kind of food. Here, an intelligent cellulose-based label with highly antibacterial activity for a multi-range sensing freshness was developed to overcome the limitation. Cellulose fibers were modified using oxalic acid to graft -COO^- followed by binding chitosan quaternary ammonium salt (CQAS), the remaining charges of which attached methylene red and bromothymol blue to form response fibers and to further self-assemble into the intelligent label. CQAS electrostatically gathered the dispersed fibers, resulting in an increase in TS and EB of 282 % and 16.2 %, respectively. After that, the rest positive charges fixed the anionic dyes to broaden pH response range of 3-9 effectively. More significantly, the intelligent label exhibited highly antimicrobial activity, killing 100 % of staphylococcus aureus. The rapid acid-base response revealed the potential for practical application in which the label color from green to orange represented the milk or spinach from fresh to close to spoiled, and from green to yellow, and to light green indicated the pork fresh, acceptable, and close to spoiled. This study paves a way for the preparation of intelligent labels in large-scale and promote the commercial application to improve food safety.

Surface Modification of a Regenerated Cellulose Film Using Low-Pressure Plasma Treatment with Various Reactive Gases

There is a growing interest in the fabrication of membranes and packaging materials from natural resources for a sustainable society. A regenerated cellulose (RC) film composed solely of cellulose has outstanding advantages including biodegradability, transparency, mechanical strength, and thermal stability. To expand the application of the RC film, various surface modification methods have been proposed. However, conventional chemical methods have disadvantages such as environmental burden and difficulty in controlling the reaction. In this work, low-pressure plasma treatment, a green, solvent-free, and easily controllable approach, was performed for surface modification of the RC film. The effects of three different plasma species (O₂, N₂, and CF₄) and treatment conditions on the surface properties of RC films were investigated based on water contact angle measurements, chemical composition analysis, and surface topography. O₂ and N₂ plasma treatment slightly enhanced the surface wettability of RC films due to the etching by the plasma reactive species and the formation of new hydrophilic functional groups. In CF₄ plasma treatments, the hydrophobic surface with a contact angle of 120.6° was obtained in a short treatment time (60 s) owing to the deposition of fluorocarbon groups on the surface. However, the treated surface in a longer reaction time resulted in increased wettability due to the diffusion and degradation of fluorine-containing bonds. The new insights could be valuable for further studies of surface modification and functionalization of RC films.

Recycling of Waste Cotton Textile Containing Elastane Fibers through Dissolution and Regeneration

Increasing utilization of textiles has raised concern regarding the environmental impact brought by the textile manufacturing process and disposal of waste textiles. In our previous work, the dissolution of cotton waste through different solvent systems was demonstrated. Herein, this study aimed to further investigate the recycling of waste cotton–elastane fabrics using H₂SO₄, NaOH/urea, and LiCl/DMAc solvent systems. The structure of regenerated films was characterized with Fourier transform infrared spectroscopy and scanning electron microscopy, and the properties of the regenerated films, including transparency, mechanical properties, water vapor permeability, and thermal stability, were investigated. The results revealed that all solvent systems could convert the waste cotton–elastane fabrics into regenerated films with the existence of different forms of elastane components. The elastane fibers were partially hydrolyzed in H₂SO₄ solvent and reduced the transparency of regenerated films, but they were well retained in NaOH/urea solvent and interrupted the structure of regenerated cellulose films. It is worth noting that the elastane fibers were completely dissolved in LiCl/DMAc solvent and formed a composite structure with cellulose, leading to obviously improved tensile strength (from 51.00 to 121.63 MPa) and water barrier property (from 3.50 × 10⁻⁷ to 1.03 × 10⁻⁷ g m⁻¹ h⁻¹ Pa⁻¹). Therefore, this work demonstrates the possibility to directly recycle waste cotton–elastane fabrics through dissolution and regeneration, and the resultant films have potential applications as packaging materials.

Recent progress in cellulose-based electrospun nanofibers as multifunctional materials

Cellulose, the most abundant natural polymer, has good biocompatibility, biodegradability, and non-toxicity, which make it and its derivatives promising candidates for the fabrication of multifunctional materials, while maintaining sustainability and environmental friendliness. The combination of electrospinning technology and cellulose (and its derivatives) provides a feasible approach to produce nanostructured porous materials with promising functionalities, flexibility, renewability and biodegradability. At the same time, it enables value-added applications of cellulose and its derivatives that are derived from nature or even biomass waste. This review summarizes and discusses the latest progress in cellulose-based electrospun nanofibers, including their construction methods and conditions, various available raw materials, and applications in multiple areas (water treatment, biomaterials, sensors, electro-conductive materials, active packaging, and so on), which are followed by the conclusion and prospects associated with future opportunities and challenges in this active research area.