3D printing acrylated epoxidized soybean oil reinforced with functionalized cellulose by UV curing

Valorizing Biopolyester Suberin: Modification of Cellulose Nanocrystals and Performance Assessment in 3D-Printed Biobased Acrylates

Suberin, a common biomass processing waste, is a complex biopolymer and a promising source for the biorefinery of chemicals. Six different approaches for the extraction of birch outer bark suberin fatty acids (SFAs) were explored, and their application in grafting the surface of cellulose nanocrystals (CNCs) was investigated. Successful CNC functionalization was controlled with FTIR and NMR analyses. In-depth research allowed us to evaluate the interface of the nanocellulose and polymer matrix. Three structurally distinct SFA-grafted CNCs were integrated into a vegetable oil-based acrylate resin in an ultralow concentration of 0.1 wt %. Five biobased acrylic resin formulations were prepared: without reinforcement, with CNC, and with three distinct SFA-grafted CNCs. Vat photopolymerization (VP) 3D printing was utilized for sample preparation. The effects of grafted CNC components on 3D-printed samples' thermal stability, thermomechanical properties, and wettability were evaluated in detail. CNC functionalization enhanced the interface with the polymer matrix, yielding up to a 2-fold increase in elongation and up to a 2.5-fold increase in strength in tensile and flexural tests compared to the polymeric matrix. The CNC-SFA-modified filler demonstrated performance comparable to, or even better than, petroleum-based chemical modification routes found in the existing literature. This study highlights a promising approach for green functionalization of CNCs and verifies its use in interface enhancement using a biobased acrylate matrix.

Soybean Oil-Based 3D Printed Mesh Designed for Guided Bone Regeneration (GBR) in Oral Surgery

This study aims to obtain a cyto-compatible 3D printable bio-resin for the manufacturing of meshes designed from acquired real patients' bone defect to be used in future for guided bone regeneration (GBR), achieving the goal of personalized medicine, decreasing surgical, recovery time, and patient discomfort. To this purpose, a biobased, biocompatible, and photo-curable resin made of acrylated epoxidized soybean oil (AESO) diluted with soybean oil (SO) is developed and 3D printed using a commercial digital light processing (DLP) 3D printer. 3D printed samples show good thermal properties, allowing for thermally-based sterilization process and mechanical properties typical of crosslinked natural oils (i.e., E = 12 MPa, UTS = 1.5 MPa), suitable for the GBR application in the oral surgery. The AESO-SO bio-resin proves to be cytocompatible, allowing for fibroblast cells proliferation (viability at 72 h > 97%), without inducing severe inflammatory response when co-cultured with macrophages, as demonstrated by cytokine antibody arrays, that is anyway resolved in the first 24 h. Moreover, accelerated degradation tests prove that the bio-resin is biodegradable in hydrolytic environments.

Biomass 3D Printing: Principles, Materials, Post-Processing and Applications

Under the background of green and low-carbon era, efficiently utilization of renewable biomass materials is one of the important choices to promote ecologically sustainable development. Accordingly, 3D printing is an advanced manufacturing technology with low energy consumption, high efficiency, and easy customization. Biomass 3D printing technology has attracted more and more attentions recently in materials area. This paper mainly reviewed six common 3D printing technologies for biomass additive manufacturing, including Fused Filament Fabrication (FFF), Direct Ink Writing (DIW), Stereo Lithography Appearance (SLA), Selective Laser Sintering (SLS), Laminated Object Manufacturing (LOM) and Liquid Deposition Molding (LDM). A systematic summary and detailed discussion were conducted on the printing principles, common materials, technical progress, post-processing and related applications of typical biomass 3D printing technologies. Expanding the availability of biomass resources, enriching the printing technology and promoting its application was proposed to be the main developing directions of biomass 3D printing in the future. It is believed that the combination of abundant biomass feedstocks and advanced 3D printing technology will provide a green, low-carbon and efficient way for the sustainable development of materials manufacturing industry.