1
|
Pitzanti G, Mohylyuk V, Corduas F, Byrne NM, Coulter JA, Lamprou DA. Urethane dimethacrylate-based photopolymerizable resins for stereolithography 3D printing: A physicochemical characterisation and biocompatibility evaluation. Drug Deliv Transl Res 2024; 14:177-190. [PMID: 37454029 PMCID: PMC10746761 DOI: 10.1007/s13346-023-01391-y] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Accepted: 07/07/2023] [Indexed: 07/18/2023]
Abstract
Vat photopolymerisation (VP) three-dimensional printing (3DP) has attracted great attention in many different fields, such as electronics, pharmaceuticals, biomedical devices and tissue engineering. Due to the low availability of biocompatible photocurable resins, its application in the healthcare sector is still limited. In this work, we formulate photocurable resins based on urethane dimethacrylate (UDMA) combined with three different difunctional methacrylic diluents named ethylene glycol dimethacrylate (EGDMA), di(ethylene glycol) dimethacrylate (DEGDMA) or tri(ethylene glycol) dimethacrylate (TEGDMA). The resins were tested for viscosity, thermal behaviour and printability. After printing, the 3D printed specimens were measured with a digital calliper in order to investigate their accuracy to the digital model and tested with FT-IR, TGA and DSC. Their mechanical properties, contact angle, water sorption and biocompatibility were also evaluated. The photopolymerizable formulations investigated in this work achieved promising properties so as to be suitable for tissue engineering and other biomedical applications.
Collapse
Affiliation(s)
- Giulia Pitzanti
- School of Pharmacy, Queen's University Belfast, Belfast, BT9 7BL, UK
| | - Valentyn Mohylyuk
- Laboratory of Finished Dosage Forms, Faculty of Pharmacy, Riga Stradiņš University, 21 Konsula Street, Riga, 1007, Latvia
| | - Francesca Corduas
- School of Pharmacy, Queen's University Belfast, Belfast, BT9 7BL, UK
- Nanotechnology and Integrated Bio-Engineering Centre (NIBEC), Ulster University, Jordanstown Campus, Newtownabbey, BT37 0QB, UK
| | - Niall M Byrne
- School of Pharmacy, Queen's University Belfast, Belfast, BT9 7BL, UK
| | | | | |
Collapse
|
2
|
Maturi M, Spanu C, Maccaferri E, Locatelli E, Benelli T, Mazzocchetti L, Sambri L, Giorgini L, Franchini MC. (Meth)acrylate-Free Three-Dimensional Printing of Bio-Derived Photocurable Resins with Terpene- and Itaconic Acid-Derived Poly(ester-thioether)s. ACS SUSTAINABLE CHEMISTRY & ENGINEERING 2023; 11:17285-17298. [PMID: 38099084 PMCID: PMC10716902 DOI: 10.1021/acssuschemeng.3c04576] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 07/23/2023] [Revised: 11/10/2023] [Accepted: 11/13/2023] [Indexed: 12/17/2023]
Abstract
Vat photopolymerization, a very efficient and precise object manufacturing technique, still strongly relies on the use of acrylate- and methacrylate-based formulations because of their low cost and high reactivity. However, the environmental impact of using fossil fuel-based, volatile, and toxic (meth)acrylic acid derivatives is driving the scientific community toward the development of alternatives that can match the mechanical performance and three-dimensional (3D) printing processability of traditional photocurable mixtures but are made from environmentally friendly building blocks. Herein, itaconic acid is polymerized with polyols derived from naturally occurring terpenes to produce photocurable poly(ester-thioether)s. The formulation of such polymers using itaconic acid-based reactive diluents allows the preparation of a series of (meth)acrylate-free photocurable resins, which can be 3D printed into solid objects. Extensive analysis has been conducted on the properties of photocured polymers including their thermal, thermomechanical, and mechanical characteristics. The findings suggest that these materials exhibit properties comparable to those of traditional alternatives that are created using harmful and toxic blends. Notably, the photocured polymers are composed of biobased constituents ranging from 75 to 90 wt %, which is among the highest values ever recorded for vat photopolymerization applications.
Collapse
Affiliation(s)
- Mirko Maturi
- Department
of Industrial Chemistry “Toso Montanari”, University of Bologna, Viale Risorgimento 4, Bologna 40136, Italy
| | - Chiara Spanu
- Department
of Industrial Chemistry “Toso Montanari”, University of Bologna, Viale Risorgimento 4, Bologna 40136, Italy
| | - Emanuele Maccaferri
- Department
of Industrial Chemistry “Toso Montanari”, University of Bologna, Viale Risorgimento 4, Bologna 40136, Italy
- Interdepartmental
Center for Industrial Research on Advanced Applications in Mechanical
Engineering and Materials Technology, CIRI-MAM, University of Bologna, Viale Risorgimento 2, Bologna 40136, Italy
| | - Erica Locatelli
- Department
of Industrial Chemistry “Toso Montanari”, University of Bologna, Viale Risorgimento 4, Bologna 40136, Italy
| | - Tiziana Benelli
- Department
of Industrial Chemistry “Toso Montanari”, University of Bologna, Viale Risorgimento 4, Bologna 40136, Italy
- Interdepartmental
Center for Industrial Research on Advanced Applications in Mechanical
Engineering and Materials Technology, CIRI-MAM, University of Bologna, Viale Risorgimento 2, Bologna 40136, Italy
| | - Laura Mazzocchetti
- Department
of Industrial Chemistry “Toso Montanari”, University of Bologna, Viale Risorgimento 4, Bologna 40136, Italy
- Interdepartmental
Center for Industrial Research on Advanced Applications in Mechanical
Engineering and Materials Technology, CIRI-MAM, University of Bologna, Viale Risorgimento 2, Bologna 40136, Italy
| | - Letizia Sambri
- Department
of Industrial Chemistry “Toso Montanari”, University of Bologna, Viale Risorgimento 4, Bologna 40136, Italy
| | - Loris Giorgini
- Department
of Industrial Chemistry “Toso Montanari”, University of Bologna, Viale Risorgimento 4, Bologna 40136, Italy
- Interdepartmental
Center for Industrial Research on Advanced Applications in Mechanical
Engineering and Materials Technology, CIRI-MAM, University of Bologna, Viale Risorgimento 2, Bologna 40136, Italy
| | - Mauro Comes Franchini
- Department
of Industrial Chemistry “Toso Montanari”, University of Bologna, Viale Risorgimento 4, Bologna 40136, Italy
| |
Collapse
|
3
|
Shakeri Z, Benfriha K, Zirak N, Shirinbayan M. Mechanical strength and shape accuracy optimization of polyamide FFF parts using grey relational analysis. Sci Rep 2022; 12:13142. [PMID: 35908079 PMCID: PMC9338957 DOI: 10.1038/s41598-022-17302-z] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/17/2022] [Accepted: 07/22/2022] [Indexed: 11/30/2022] Open
Abstract
This paper investigates the effect of different additive manufacturing process parameters such as chamber temperature, Printing temperature, layer thickness, and print speed on five essential parameters that characterize the manufactured components: cylindricity, circularity, strength, and Young’s modulus, and deformation by Gray Relational Analysis method simultaneously. Taguchi method was used to design the experiments, and the PA6 cylindrical parts were fabricated using a German RepRap X500® 3D printer. Then the Gray Relational Grade (GRG) values were calculated for all experiments. In the 8th trial, the highest value of GRG was observed. Then, to discover the optimal parameters, the GRG data were analyzed using ANOVA and S/N analysis, and it was determined that the best conditions for enhancing GRG are 60 °C in the chamber temperature, 270 °C in the printing temperature, 0.1 mm layer thickness, and 600 mm/min print speed. Finally, by using optimal parameters, a verification test was performed, and new components were investigated. Finally, comparing the initial GRG with the GRG of the experiments showed an improvement in the gray relational grade (14%) which is accompanying with improving of GRG value.
Collapse
Affiliation(s)
- Zohreh Shakeri
- Laboratoire Conception de Produits et Innovation (LCPI), HESAM University, 75013, Paris, France.
| | - Khaled Benfriha
- Laboratoire Conception de Produits et Innovation (LCPI), HESAM University, 75013, Paris, France
| | - Nader Zirak
- Procédés Et Ingénierie en Mécanique et Matériaux (PIMM), HESAM University, 75013, Paris, France
| | - Mohammadali Shirinbayan
- Procédés Et Ingénierie en Mécanique et Matériaux (PIMM), HESAM University, 75013, Paris, France
| |
Collapse
|