Robust nickel silicate catalysts with high Ni loading for CO2 methanation

Construction of robust Ni-based catalysts for low-temperature Sabatier reaction

CO2 hydrogenation to methane, namely, CO2 methanation or Sabatier reaction, is a significant approach to convert CO2 and H2 to storable and transportable CH4. Low reaction temperature is the key to industrialization and has attracted plenty of research interest. Ni-based catalysts are commonly utilized owing to their favorable properties of excellent activity and economical price. However, it is still challenging to perform the Sabatier reaction under temperatures lower than 300 °C owing to the inertness of CO2. Hence, in this article, we summarize the advances of four important design principles of the Ni-based catalysts for low-temperature Sabatier reaction, namely, optimizing Ni active sites, tuning support properties, considering metal-support interactions, and choosing a suitable preparation method, which provides deep insights for the design of low-temperature CO2 methanation catalysts. Additionally, typical low-temperature CO2 methanation reaction mechanisms with *CO or *HCOO as the main intermediate and perspectives on this topic have been provided. We highlight that the rare-earth oxide-supported Ni-based catalysts with the potential reaction mechanism and corresponding reactor design would be promising for low-temperature Sabatier reaction.

Boosting Low-Temperature CO2 Hydrogenation over Ni-based Catalysts by Tuning Strong Metal-Support Interactions

Rational design of low-cost and efficient transition-metal catalysts for low-temperature CO2 activation is significant and poses great challenges. Herein, a strategy via regulating the local electron density of active sites is developed to boost CO2 methanation that normally requires >350 °C for commercial Ni catalysts. An optimal Ni/ZrO2 catalyst affords an excellent low-temperature performance hitherto, with a CO2 conversion of 84.0 %, CH4 selectivity of 98.6 % even at 230 °C and GHSV of 12,000 mL g-1  h-1 for 106 h, reflecting one of the best CO2 methanation performance to date on Ni-based catalysts. Combined a series of in situ spectroscopic characterization studies reveal that re-constructing monoclinic-ZrO2 supported Ni species with abundant oxygen vacancies can facilitate CO2 activation, owing to the enhanced local electron density of Ni induced by the strong metal-support interactions. These findings might be of great aid for construction of robust catalysts with an enhanced performance for CO2 emission abatement and beyond.

Impact of preparation method on nickel speciation and methane dry reforming performance of Ni/SiO2 catalysts

The methane dry reforming reaction can simultaneously convert two greenhouse gases (CH₄ and CO₂), which has significantly environmental and economic benefits. Nickel-based catalysts have been widely used in methane dry reforming in past decade due to their low cost and high activity. However, the sintering and coke deposition of catalysts severely limit their industrial applications. In this paper, three Ni/SiO₂ catalysts prepared by different methods were systematically studied, and the samples obtained by the ammonia evaporation method exhibited excellent catalytic performance. The characterization results such as H₂-TPR, XPS and TEM confirmed that the excellent performance was mainly attributed to the catalyst with smaller Ni particles, stronger metal-support interactions, and abundant Ni-O-Si units on the catalyst surface. The anti-sintering/-coking properties of the catalyst were significantly improved. However, the Ni/SiO₂-IM catalyst prepared by impregnation method had uneven distribution of nickel species and large particles, and weak metal-support interactions, showing poor catalytic performance in methane dry reforming. Since the nickel species were encapsulated by the SiO₄ tetrahedral network, the Ni/SiO₂-SG catalyst prepared by sol-gel method could not expose more effective active sites even if the nickel species were uniformly dispersed, resulting in poor dry reforming performance. This study provides guidance for the preparation of novel anti-sintering/-coking nickel-based catalysts.

Ni-Based Catalyst for Carbon Dioxide Methanation: A Review on Performance and Progress

Catalytic conversion of CO2 into methane is an attractive method because it can alleviate global warming and provide a solution for the energy depletion crisis. Nickel-based catalysts were commonly employed in such conversions due to their high performance over cost ratio. However, the major challenges are that Ni tends to agglomerate and cause carbon deposition during the high-temperature reaction. In the past decades, extensive works have been carried out to design and synthesize more active nickel-based catalysts to achieve high CO2 conversion and CH4 selectivity. This review critically discusses the recent application of Ni-based catalyst for CO2 methanation, including the progress on the effect of supporting material, promoters, and catalyst composition. The thermodynamics, kinetics, and mechanism of CO2 methanation are also briefly addressed.

Selective hydrogenation of CO2 to CH4 over two-dimensional nickel silicate molecular sieves

Two-dimensional (2D) Ni-containing delaminated MWW layers (Ni-DML) were synthesized by hydrothermal treatment of a borosilicate MWW precursor with a nickel nitrate solution, and their catalytic properties were investigated for the...

Synthesis of a phosphomolybdic acid/nanocrystalline titanium silicalite-1 catalyst in the presence of hydrogen peroxide for effective adsorption-oxidative desulfurization

The ODS efficiency is in the order thiophene > dibenzothiophene > benzothiophene and may be attributed to the combined effect of HPMo and shape selectivity over Nano-TS-1.

Rational Design of Pt-Pd-Ni Trimetallic Nanocatalysts for Room-Temperature Benzaldehyde and Styrene Hydrogenation

Nanostructures of the multimetallic catalysts offer great scope for fine tuning of heterogeneous catalysis, but clear understanding of the surface chemistry and structures is important to enhance their selectivity and efficiency. Focussing on a typical Pt-Pd-Ni trimetallic system, we comparatively examined the Ni/C, Pt/Ni/C, Pd/Ni/C and Pt-Pd/Ni/C catalysts synthesized by impregnation and galvanic replacement reaction. To clarify surface chemical/structural effect, the Pt-Pd/Ni/C catalyst was thermally treated at X=200, 400 or 600 °C in a H₂ reducing atmosphere, respectively termed as Pt-Pd/Ni/C-X. The as-prepared catalysts were characterized complementarily by XRD, XPS, TEM, HRTEM, HS-LEIS and STEM-EDS elemental mapping and line-scanning. All the catalysts were comparatively evaluated for benzaldehyde and styrene hydrogenation. It is shown that the "PtPd alloy nanoclusters on Ni nanoparticles" (PtPd/Ni) and the synergistic effect of the trimetallic Pt-Pd-Ni, lead to much improved catalytic performance, compared with the mono- or bi- metallic counterparts. However, with the increase of the treatment temperature of the Pt-Pd/Ni/C, the catalytic performance was gradually degraded, which was likely due to that the favourable nanostructure of fine "PtPd/Ni" was gradually transformed to relatively large "PtPdNi alloy on Ni" (PtPdNi/Ni) particles, thus decreasing the number of noble metal (Pt and Pd) active sites on the surface of the catalyst. The optimum trimetallic structure is thus the as synthesised Pt-Pd/Ni/C. This work provides a novel strategy for the design and development of highly efficient and low-cost multimetallic catalysts, e. g. for hydrogenation reactions.

Synthesis of Ni(ii)-phosphotungstic acid/nanocrystalline HZSM-5 catalyst for ultra clean gasoline in a single-stage reactor

An excellent catalyst for hydrodesulfurization, aromatization and olefin hydrogenation of FCC gasoline, is designed in this paper.