Microfluidic bubbler facilitates near complete mass transfer for sustainable multiphase and microbial processing

Developing staggered woven mesh aerator with three variable-micropore layers in recycling water pipeline to enhance CO2 conversion for improving Arthrospira growth

A staggered woven mesh (SWM) aerator equipped with three variable-micropore layers was developed to enhance the CO₂ conversion into HCO₃^- in a recycling water pipeline for promoting CO₂ utilization efficiency and Arthrospira growth in large-scale raceway ponds. The input CO₂ gas was broken into smaller bubbles (0.78- 2.43 mm) through the first-stage shear with axial rectangles, second-stage shear with radial rectangles (equivalent pore diameter = 150 μm), and third-stage shear with uniform micropores. A high-speed camera (MotionXtra HG-100K CMOS) and an Image J image processing software were employed to capture the bubble pictures. Compared to the traditional steel pipe (TSP) aerator, the bubble generation diameter and time in the SWM aerator reduced by 72.3% and 48.6%, respectively. The optimized structure (ε = 14, pore = 23 μm) of the SWM aerator promoted the carbonization efficiency and HCO₃^- conversion efficiency into biomass by 78.6% and 64.6% than the TSP aerator. Further, the chlorophyll fluorescence and biomass measurements showed an increase in the actual photochemical efficiency (analyzed by Hansatech FMS1 chlorophyll fluorescence instrument) and biomass yield by 1.8 times and 80.1%.

A novel jet-aerated tangential swirling-flow plate photobioreactor generates microbubbles that enhance mass transfer and improve microalgal growth

To reduce bubble diameter and enhance mass transfer, a novel jet-aerated tangential swirling-flow plate photobioreactor was developed that improves the growth rate of microalgae. In this system, the circulating microalgal solution enters a jet aerator that takes up 15% CO₂ by vacuum suction and then injects into a plate photobioreactor through four centrally symmetric nozzles. Each jetflow is tangent to a tangential circle, driving vertical vortex movement of the surrounding microalgal solution, which markedly reduced the bubble diameter and enhanced mass transfer. The mass transfer coefficient was enhanced by decreasing the nozzle number (n) and increasing the ratio of tangential circle diameter to plate photobioreactor equivalent diameter (d/D). The average bubble diameter decreased by 80.2% to 0.37 mm and the mass transfer coefficient increased 4.6 times to 48.9 h^-1 when n was 4 and d/D was 0.34. Finally, the optimized system increased the biomass dry weight of microalgae by 49.4%.

Strengthening mass transfer of carbon dioxide microbubbles dissolver in a horizontal tubular photo-bioreactor for improving microalgae growth

A CO₂ microbubbles dissolver (CMD) was developed to facilitate dissolving inorganic carbon and strengthening mass transfer in a horizontal tubular photo-bioreactor system (HTPBRS), which enhanced microalgae biomass productivity with flue gas containing 15% CO₂. The influence of pump power on the bubble formation and mixing effect was found to be more obvious than that of gas flow rate. Ceramic shell aerator was more favorable for reducing bubble diameter and enhancing mass transfer than traditional rubber strip aerator. Bubble formation time decreased by 53.4% and mixing time decreased by 68.9% in response to the increased pump power. When the base area ratio of ceramic shell aerator to dissolver in the HTPBRS increased, bubble formation time decreased by 19.6% and mass transfer coefficient increased by 80.9%. The biomass yield of microalgae Chlorella PY-ZU1 with ceramic shell aerator was 30% higher than that with rubber strip aerator in the HTPBRS.

Reduced generation time and size of carbon dioxide bubbles in a volute aerator for improving Spirulina sp. growth

A novel volute aerator was proposed to generate shear force and break gas flow through water centrifugation to promote mass transfer for CO₂ fixation with microalgae. The bubble evolution and gas-liquid mixing processes in volute aerator were numerically simulated. The bubble generation time and diameter were measured on a high-speed camera and assessed with level-set method. By optimizing gas inletpipe angle and water/gas inlet velocities of volute aerator, the bubble generation time decreased by 60.1% to 3.3 ms and outlet bubble diameter decreased by 50.7% to 1.8 mm, compared with traditional strip aerator. The corresponding gas-liquid mixing time reduced by 15.6% and mass transfer coefficient increased by 42.2%. The volute aerator was used as an alternative to traditional strip aerator to culture microalgae under high-purity CO₂ condition, which promoted average growth rate and biomass production by 26.6% and 50.7%, respectively.

Bioreactor Operating Strategies for Improved Polyhydroxyalkanoate (PHA) Productivity

Microbial polyhydroxyalkanoates (PHAs) are promising biodegradable polymers that may alleviate some of the environmental burden of petroleum-derived polymers. The requirements for carbon substrates and energy for bioreactor operations are major factors contributing to the high production costs and environmental impact of PHAs. Improving the process productivity is an important aspect of cost reduction, which has been attempted using a variety of fed-batch, continuous, and semi-continuous bioreactor systems, with variable results. The purpose of this review is to summarize the bioreactor operations targeting high PHA productivity using pure cultures. The highest volumetric PHA productivity was reported more than 20 years ago for poly(3-hydroxybutryate) (PHB) production from sucrose (5.1 g L⁻¹ h⁻¹). In the time since, similar results have not been achieved on a scale of more than 100 L. More recently, a number fed-batch and semi-continuous (cyclic) bioreactor operation strategies have reported reasonably high productivities (1 g L⁻¹ h⁻¹ to 2 g L⁻¹ h⁻¹) under more realistic conditions for pilot or industrial-scale production, including the utilization of lower-cost waste carbon substrates and atmospheric air as the aeration medium, as well as cultivation under non-sterile conditions. Little development has occurred in the area of fully continuously fed bioreactor systems over the last eight years.