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Sheikh KA, Zevaco TA, Jelic J, Studt F, Bender M. Efficient noble metal promoted bimetallic cobalt catalysts in the selective synthesis of acetaldehyde dimethyl acetal. RSC Adv 2023; 13:22698-22709. [PMID: 37502823 PMCID: PMC10369129 DOI: 10.1039/d3ra02784h] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/27/2023] [Accepted: 06/29/2023] [Indexed: 07/29/2023] Open
Abstract
Herein we report the one-pot cobalt catalysed synthesis of the dimethylacetal of acetaldehyde from synthesis gas and methanol. The product can be used as a fuel additive either as it is or after transacetalisation with long-chain alcohols. The product is obtained at moderate temperatures in good selectivities and high CO-conversions. A variation of the promotor metal (Au, Pt, Pd, and Ru) and of the support (γ-Al2O3 and CeO2) in the catalyst was conducted, which showed a great impact of both the support and promotor on the activity and structure of the catalyst. Furthermore, a specific variation of temperatures and pressure for the most active catalyst and a model catalyst was conducted giving an interesting insight into ongoing processes.
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Affiliation(s)
- Kalim A Sheikh
- Karlsruher Institut für Technologie (KIT) Eggenstein-Leopoldshafen Germany
- BASF SE Ludwigshafen Germany
| | - Thomas A Zevaco
- Karlsruher Institut für Technologie (KIT) Eggenstein-Leopoldshafen Germany
| | - Jelena Jelic
- Karlsruher Institut für Technologie (KIT) Eggenstein-Leopoldshafen Germany
| | - Felix Studt
- Karlsruher Institut für Technologie (KIT) Eggenstein-Leopoldshafen Germany
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2
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Rahmati M, Safdari MS, Fletcher TH, Argyle MD, Bartholomew CH. Chemical and Thermal Sintering of Supported Metals with Emphasis on Cobalt Catalysts During Fischer–Tropsch Synthesis. Chem Rev 2020; 120:4455-4533. [DOI: 10.1021/acs.chemrev.9b00417] [Citation(s) in RCA: 54] [Impact Index Per Article: 13.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/01/2023]
Affiliation(s)
- Mahmood Rahmati
- Department of Chemical Engineering, Brigham Young University, Provo, Utah 84602, United States
| | - Mohammad-Saeed Safdari
- Department of Chemical Engineering, Brigham Young University, Provo, Utah 84602, United States
| | | | - Morris D. Argyle
- Department of Chemical Engineering, Brigham Young University, Provo, Utah 84602, United States
| | - Calvin H. Bartholomew
- Department of Chemical Engineering, Brigham Young University, Provo, Utah 84602, United States
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3
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Gu B, Bahri M, Ersen O, Khodakov A, Ordomsky VV. Self-Regeneration of Cobalt and Nickel Catalysts Promoted with Bismuth for Non-deactivating Performance in Carbon Monoxide Hydrogenation. ACS Catal 2018. [DOI: 10.1021/acscatal.8b03991] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Bang Gu
- CNRS, Centrale Lille, ENSCL, Univ. Artois, UMR 8181 - UCCS - Unité de Catalyse et Chimie du Solide, Université de Lille, F-59000 Lille, France
| | - Mounib Bahri
- Institut de Physique et Chimie des Matériaux de Strasbourg (IPCMS), UMR 7504 CNRS - Université de Strasbourg, 23 Rue du Loess, F-67034 Strasbourg Cedex 2, France
| | - Ovidiu Ersen
- Institut de Physique et Chimie des Matériaux de Strasbourg (IPCMS), UMR 7504 CNRS - Université de Strasbourg, 23 Rue du Loess, F-67034 Strasbourg Cedex 2, France
| | - Andrei Khodakov
- CNRS, Centrale Lille, ENSCL, Univ. Artois, UMR 8181 - UCCS - Unité de Catalyse et Chimie du Solide, Université de Lille, F-59000 Lille, France
| | - Vitaly V. Ordomsky
- CNRS, Centrale Lille, ENSCL, Univ. Artois, UMR 8181 - UCCS - Unité de Catalyse et Chimie du Solide, Université de Lille, F-59000 Lille, France
- E2P2L - UMI 3464 CNRS-Solvay, 3966 Jin Du Road, Shanghai 201108, China
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4
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Carvalho A, Ordomsky VV, Luo Y, Marinova M, Muniz AR, Marcilio NR, Khodakov AY. Elucidation of deactivation phenomena in cobalt catalyst for Fischer-Tropsch synthesis using SSITKA. J Catal 2016. [DOI: 10.1016/j.jcat.2016.11.001] [Citation(s) in RCA: 17] [Impact Index Per Article: 2.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/20/2022]
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5
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Fischer-Trospch Synthesis on Ordered Mesoporous Cobalt-Based Catalysts with Compact Multichannel Fixed-Bed Reactor Application: A Review. CATALYSIS SURVEYS FROM ASIA 2016. [DOI: 10.1007/s10563-016-9219-5] [Citation(s) in RCA: 10] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/20/2022]
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6
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Subramanian V, Cheng K, Lancelot C, Heyte S, Paul S, Moldovan S, Ersen O, Marinova M, Ordomsky VV, Khodakov AY. Nanoreactors: An Efficient Tool To Control the Chain-Length Distribution in Fischer–Tropsch Synthesis. ACS Catal 2016. [DOI: 10.1021/acscatal.5b01596] [Citation(s) in RCA: 53] [Impact Index Per Article: 6.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Vijayanand Subramanian
- Unité de Catalyse et de Chimie du Solide, UMR 8181 CNRS, Bât. C3, Université Lille 1, ENSCL, Ecole Centrale de Lille, 59655 Villeneuve d’Ascq, France
| | - Kang Cheng
- Collaborative Innovation Center of Chemistry for Energy Materials, College of Chemistry and Chemical Engineering, Xiamen University, Xiamen 361005, People’s Republic of China
| | - Christine Lancelot
- Unité de Catalyse et de Chimie du Solide, UMR 8181 CNRS, Bât. C3, Université Lille 1, ENSCL, Ecole Centrale de Lille, 59655 Villeneuve d’Ascq, France
| | - Svetlana Heyte
- Unité de Catalyse et de Chimie du Solide, UMR 8181 CNRS, Bât. C3, Université Lille 1, ENSCL, Ecole Centrale de Lille, 59655 Villeneuve d’Ascq, France
| | - Sébastien Paul
- Unité de Catalyse et de Chimie du Solide, UMR 8181 CNRS, Bât. C3, Université Lille 1, ENSCL, Ecole Centrale de Lille, 59655 Villeneuve d’Ascq, France
| | - Simona Moldovan
- Department of Surfaces and Interfaces (DSI), 23, rue du Loess BP 43, F-67034 Strasbourg, France
| | - Ovidiu Ersen
- Department of Surfaces and Interfaces (DSI), 23, rue du Loess BP 43, F-67034 Strasbourg, France
| | - Maya Marinova
- Institut Chevreul, FR2638 CNRS, Bât. C6 Université Lille 1, F-59655 Villeneuve d’Ascq, France
| | - Vitaly V. Ordomsky
- Unité de Catalyse et de Chimie du Solide, UMR 8181 CNRS, Bât. C3, Université Lille 1, ENSCL, Ecole Centrale de Lille, 59655 Villeneuve d’Ascq, France
| | - Andrei Y. Khodakov
- Unité de Catalyse et de Chimie du Solide, UMR 8181 CNRS, Bât. C3, Université Lille 1, ENSCL, Ecole Centrale de Lille, 59655 Villeneuve d’Ascq, France
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7
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Ostwald ripening on a planar Co/SiO2 catalyst exposed to model Fischer–Tropsch synthesis conditions. J Catal 2015. [DOI: 10.1016/j.jcat.2015.02.017] [Citation(s) in RCA: 53] [Impact Index Per Article: 5.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/18/2022]
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8
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Scalbert J, Clémençon I, Lecour P, Braconnier L, Diehl F, Legens C. Simultaneous investigation of the structure and surface of a Co/alumina catalyst during Fischer–Tropsch synthesis: discrimination of various phenomena with beneficial or disadvantageous impact on activity. Catal Sci Technol 2015. [DOI: 10.1039/c5cy00556f] [Citation(s) in RCA: 13] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
Simultaneous investigation of structure and surface of a Co/Al2O3 catalyst during Fischer–Tropsch synthesis: identification of beneficial and disadvantageous phenomena.
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Affiliation(s)
- Julien Scalbert
- IFP Energies nouvelles
- Rond-point de l'échangeur de Solaize
- France
| | | | - Philippe Lecour
- IFP Energies nouvelles
- Rond-point de l'échangeur de Solaize
- France
| | - Laure Braconnier
- IFP Energies nouvelles
- Rond-point de l'échangeur de Solaize
- France
| | - Fabrice Diehl
- IFP Energies nouvelles
- Rond-point de l'échangeur de Solaize
- France
| | - Christèle Legens
- IFP Energies nouvelles
- Rond-point de l'échangeur de Solaize
- France
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Lancelot C, Ordomsky VV, Stéphan O, Sadeqzadeh M, Karaca H, Lacroix M, Curulla-Ferré D, Luck F, Fongarland P, Griboval-Constant A, Khodakov AY. Direct Evidence of Surface Oxidation of Cobalt Nanoparticles in Alumina-Supported Catalysts for Fischer–Tropsch Synthesis. ACS Catal 2014. [DOI: 10.1021/cs500981p] [Citation(s) in RCA: 50] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Christine Lancelot
- Unité
de Catalyse et de Chimie du Solide, UMR 8181 CNRS, Bât. C3, Université Lille 1, ENSCL, Ecole Centrale de Lille, 59655 Villeneuve d’Ascq, France
| | - Vitaly V. Ordomsky
- Unité
de Catalyse et de Chimie du Solide, UMR 8181 CNRS, Bât. C3, Université Lille 1, ENSCL, Ecole Centrale de Lille, 59655 Villeneuve d’Ascq, France
| | - Odile Stéphan
- Laboratoire
de Physique des Solides, Université Paris-Sud, Orsay Cedex 91405, France
| | - Majid Sadeqzadeh
- Unité
de Catalyse et de Chimie du Solide, UMR 8181 CNRS, Bât. C3, Université Lille 1, ENSCL, Ecole Centrale de Lille, 59655 Villeneuve d’Ascq, France
| | - Héline Karaca
- Unité
de Catalyse et de Chimie du Solide, UMR 8181 CNRS, Bât. C3, Université Lille 1, ENSCL, Ecole Centrale de Lille, 59655 Villeneuve d’Ascq, France
| | - Maxime Lacroix
- Total S.A., 2 Place Jean Millier, 92078 Paris la Défense France
| | | | - Francis Luck
- Total S.A., 2 Place Jean Millier, 92078 Paris la Défense France
| | - Pascal Fongarland
- Unité
de Catalyse et de Chimie du Solide, UMR 8181 CNRS, Bât. C3, Université Lille 1, ENSCL, Ecole Centrale de Lille, 59655 Villeneuve d’Ascq, France
| | - Anne Griboval-Constant
- Unité
de Catalyse et de Chimie du Solide, UMR 8181 CNRS, Bât. C3, Université Lille 1, ENSCL, Ecole Centrale de Lille, 59655 Villeneuve d’Ascq, France
| | - Andrei Y. Khodakov
- Unité
de Catalyse et de Chimie du Solide, UMR 8181 CNRS, Bât. C3, Université Lille 1, ENSCL, Ecole Centrale de Lille, 59655 Villeneuve d’Ascq, France
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Peña D, Griboval-Constant A, Lancelot C, Quijada M, Visez N, Stéphan O, Lecocq V, Diehl F, Khodakov A. Molecular structure and localization of carbon species in alumina supported cobalt Fischer–Tropsch catalysts in a slurry reactor. Catal Today 2014. [DOI: 10.1016/j.cattod.2013.10.005] [Citation(s) in RCA: 29] [Impact Index Per Article: 2.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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11
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Munnik P, de Jongh PE, de Jong KP. Control and impact of the nanoscale distribution of supported cobalt particles used in Fischer-Tropsch catalysis. J Am Chem Soc 2014; 136:7333-40. [PMID: 24801898 DOI: 10.1021/ja500436y] [Citation(s) in RCA: 122] [Impact Index Per Article: 12.2] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/18/2022]
Abstract
The proximity of nanoparticles may affect the performance, in particular the stability, of supported metal catalysts. Short interparticle distances often arise during catalyst preparation by formation of aggregates. The cause of aggregation of cobalt nanoparticles during the synthesis of highly loaded silica-supported catalysts was found to originate from the drying process after impregnation of the silica grains with an aqueous cobalt nitrate precursor. Maximal spacing of the Co3O4 nanoparticles was obtained by fluid-bed drying at 100 °C in a N2 flow. Below this temperature, redistribution of liquid occurred before and during precipitation of a solid phase, leading to aggregation of the cobalt particles. At higher temperatures, nucleation and growth of Co3O4 occurred during the drying process also giving rise to aggregation. Fischer-Tropsch catalysis performed under industrially relevant conditions for unpromoted and Pt-promoted cobalt catalysts revealed that the size of aggregates (13-80 nm) of Co particles (size ~9 nm) had little effect on activity. Large aggregates exhibited higher selectivities to long chain alkanes, possibly related to higher olefin formation with subsequent readsorption and secondary chain growth. Most importantly, larger aggregates of Co particles gave rise to extensive migration of cobalt (up to 75%) to the external surface of the macroscopic catalyst grains (38-75 μm). Although particle size did not increase inside the silica support grains, migration of cobalt to the external surface partly led to particle growth, thus causing a loss of activity. This cobalt migration over macroscopic length scales was suppressed by maximizing the distance between nanoparticles over the support. Clearly, the nanoscale distribution of particles is an important design parameter of supported catalysts in particular and functional nanomaterials in general.
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Affiliation(s)
- Peter Munnik
- Inorganic Chemistry and Catalysis, Debye Institute for Nanomaterials Science, Utrecht University , Universiteitsweg 99, 3584 CG Utrecht, The Netherlands
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Argyle MD, Frost TS, Bartholomew CH. Cobalt Fischer–Tropsch Catalyst Deactivation Modeled Using Generalized Power Law Expressions. Top Catal 2013. [DOI: 10.1007/s11244-013-0197-9] [Citation(s) in RCA: 33] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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13
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Influence of operating conditions in a continuously stirred tank reactor on the formation of carbon species on alumina supported cobalt Fischer–Tropsch catalysts. Catal Today 2013. [DOI: 10.1016/j.cattod.2013.06.014] [Citation(s) in RCA: 36] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
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