Use of carboxymethyl cellulose as binder for the production of water-soluble catalysts

Bio-based polymers are materials of high interest given the harmful environmental impact that involves the use of non-biodegradable fossil products for industrial applications. These materials are also particularly interesting as bio-based ligands for the preparation of metal nanoparticles (MNPs), employed as catalysts for the synthesis of high value chemicals. In the present study, Ru (0) and Rh(0) Metal Nanoparticles supported on Sodium Carboxymethyl cellulose (MNP(0)s-CMCNa) were prepared by simply mixing RhCl3x3H2O or RuCl3 with an aqueous solution of CMCNa, followed by NaBH4 reduction. The formation of MNP(0)s-CMCNa was confirmed by FT-IR and XRD, and their size estimated to be around 1.5 and 2.2 nm by TEM analysis. MNP(0)s-CMCNa were employed for the hydrogenation of (E)-cinnamic aldehyde, furfural and levulinic acid. Hydrogenation experiments revealed that CMCNa is an excellent ligand for the stabilization of Rh(0) and Ru(0) nanoparticles allowing to obtain high conversions (>90 %) and selectivities (>98 %) with all substrates tested. Easy recovery by liquid/liquid extraction allowed to separate the catalyst from the reaction products, and recycling experiments demonstrated that MNPs-CS were highly efficiency up to three times in best hydrogenation conditions.

Chitosan as a Bio-Based Ligand for the Production of Hydrogenation Catalysts

Bio-based polymers are attracting increasing interest as alternatives to harmful and environmentally concerning non-biodegradable fossil-based products. In particular, bio-based polymers may be employed as ligands for the preparation of metal nanoparticles (M(0)NPs). In this study, chitosan (CS) was used for the stabilization of Ru(0) and Rh(0) metal nanoparticles (MNPs), prepared by simply mixing RhCl3 × 3H2O or RuCl3 with an aqueous solution of CS, followed by NaBH4 reduction. The formation of M(0)NPs-CS was confirmed by Fourier Transform Infrared Spectroscopy (FT-IR), Differential Scanning Calorimetry (DSC), Thermal Gravimetric Analysis (TGA), Scanning Electron Microscopy (SEM), Energy-Dispersive X-ray Analysis (EDX), Transmission Electron Microscopy (TEM) and X-ray Diffraction (XRD). Their size was estimated to be below 40 nm for Rh(0)-CS and 10nm for Ru(0)-CS by SEM analysis. M(0)NPs-CS were employed for the hydrogenation of (E)-cinnamic aldehyde and levulinic acid. Easy recovery by liquid-liquid extraction made it possible to separate the catalyst from the reaction products. Recycling experiments demonstrated that M(0)NPs-CS were highly efficient up to four times in the best hydrogenation conditions. The data found in this study show that CS is an excellent ligand for the stabilization of Rh(0) and Ru(0) nanoparticles, allowing the production of some of the most efficient, selective and recyclable hydrogenation catalysts known in the literature.

Ru@hyperbranched Polymer for Hydrogenation of Levulinic Acid to Gamma-Valerolactone: The Role of the Catalyst Support

Hydrogenation of levulinic acid (LA) obtained from cellulose biomass is a promising path for production of γ-valerolactone (GVL)—a component of biofuel. In this work, we developed Ru nanoparticle containing nanocomposites based on hyperbranched pyridylphenylene polymer, serving as multiligand and stabilizing matrix. The functionalization of the nanocomposite with sulfuric acid significantly enhances the activity of the catalyst in the selective hydrogenation of LA to GVL and allows the reaction to proceed under mild reaction conditions (100 °C, 2 MPa of H₂) in water and low catalyst loading (0.016 mol.%) with a quantitative yield of GVL and selectivity up to 100%. The catalysts were successfully reused four times without a significant loss of activity. A comprehensive physicochemical characterization of the catalysts allowed us to assess structure-property relationships and to uncover an important role of the polymeric support in the efficient GVL synthesis.

Highly efficient and selective aqueous phase hydrogenation of aryl ketones, aldehydes, furfural and levulinic acid and its ethyl ester catalyzed by phosphine oxide-decorated polymer immobilized ionic liquid-stabilized ruthenium nanoparticles

Phosphine oxide-decorated polymer immobilized ionic liquid stabilized RuNPs catalyse the hydrogenation of aryl ketones with remarkable selectivity for the CO bond, complete hydrogenation to the cyclohexylalcohol and hydrogenation of levulinic acid to γ-valerolactone.

Electrodeposited Ni-Rich Ni-Pt Mesoporous Nanowires for Selective and Efficient Formic Acid-Assisted Hydrogenation of Levulinic Acid to γ-Valerolactone

In pursuit of friendlier conditions for the preparation of high-value biochemicals, we developed catalytic synthesis of γ-valerolactone by levulinic acid hydrogenation with formic acid as the hydrogen source. Both levulinic and formic acid are intermediate products in the biomass transformation processes. The objective of the work is twofold: the development of a novel approach for milder synthesis conditions to produce γ-valerolactone and the reduction of the economic cost of the catalyst. Ni-rich Ni-Pt mesoporous nanowires were synthesized in an aqueous medium using a combined hard-soft-template-assisted electrodeposition method, in which porous polycarbonate membranes controlled the shape and the Pluronic P-123 copolymer served as the porogen agent. The electrodeposition conditions selected favored nickel deposition and generated nanowires with nickel percentages above 75 atom %. The increase in deposition potential favored nickel deposition. However, it was detrimental for the porous diameter because the mesoporous structure is promoted by the presence of the platinum-rich micelles near the substrate, which is not favored at more negative potentials. The prepared catalysts promoted the complete transformation to γ-valerolactone in a yield of around 99% and proceeded with the absence of byproducts. The coupling temperature and reaction time were optimized considering the energy cost. The threshold operational temperature was established at 140 °C, at which, 120 min was sufficient for attaining the complete transformation. Working temperatures below 140 °C rendered the reaction completion difficult. The Ni₇₈Pt₂₂ nanowires exhibited excellent reusability, with minimal nickel leaching into the reaction mixture, whereas those with higher nickel contents showed corrosion.

Heterogeneous Ru Catalysts as the Emerging Potential Superior Catalysts in the Selective Hydrogenation of Bio-Derived Levulinic Acid to γ-Valerolactone: Effect of Particle Size, Solvent, and Support on Activity, Stability, and Selectivity

Catalytic hydrogenation of a biomass-derived molecule, levulinic acid (LA), to γ-valerolactone (GVL) has been getting much attention from researchers across the globe recently. This is because GVL has been identified as one of the potential molecules for replacing fossil fuels. For instance, GVL can be catalytically converted into liquid alkenes in the molecular weight range close to that found in transportation fuels via a process that does not require an external hydrogen source. Noble and non-noble metals have been used as catalysts for the selective hydrogenation of LA to GVL. Of these, Ru has been reported to be the most active metal for this reaction. The type of metal supports and solvents has been proved to affect the activity, selectivity, and yields of GVL. Water has been identified as a potential, effective “green” solvent for the hydrogenation of LA to GVL. The use of different sources of H2 other than molecular hydrogen (such as formic acid) has also been explored. In a few instances, the product, GVL, is hydrogenated further to other useful products such as 1,4-pentanediol (PD) and methyl tetrahydrofuran (MTHF). This review selectively focuses on the potential of immobilized Ru catalysts as a potential superior catalyst for selective hydrogenation of LA to GVL.

Robust Ruthenium Catalysts Supported on Mesoporous Cyclodextrin-Templated TiO2-SiO2 Mixed Oxides for the Hydrogenation of Levulinic Acid to γ-Valerolactone

In this paper, we present a versatile template-directed colloidal self-assembly method for the fabrication in aqueous phase of composition-tuned mesoporous RuO2@TiO2-SiO2 catalysts. Randomly methylated β-cyclodextrin/Pluronic F127 supramolecular assemblies were used as soft templates, TiO2 colloids as building blocks, and tetraethyl orthosilicate as a silica source. Catalysts were characterized at different stages of their synthesis using dynamic light scattering, N2-adsorption analysis, powder X-ray diffraction, temperature programmed reduction, high-resolution transmission electron microscopy, high-angle annular bright-field and dark-field scanning transmission electron microscopy, together with EDS elemental mapping. Results revealed that both the supramolecular template and the silica loading had a strong impact on the pore characteristics and crystalline structure of the mixed oxides, as well as on the morphology of the RuO2 nanocrystals. Their catalytic performance was then evaluated in the aqueous phase hydrogenation of levulinic acid (LA) to γ-valerolactone (GVL) under mild conditions (50 °C, 50 bar H2). Results showed that the cyclodextrin-derived catalyst displayed almost quantitative LA conversion and 99% GVL yield in less than one hour. Moreover, this catalyst could be reused at least five times without loss of activity. This work offers an effective approach to the utilization of cyclodextrins for engineering the surface morphology of Ru nanocrystals and pore characteristics of TiO2-based materials for catalytic applications in hydrogenation reactions.

Conversion of glucose to levulinic acid and upgradation to γ-valerolactone on Ru/TiO2 catalysts

Combining glucose dehydration and the subsequent hydrogenation in one pot without extra energy-intensive separation.

Catalytic transfer hydrogenation of furfural to furfuryl alcohol using easy-to-separate core–shell magnetic zirconium hydroxide

A core–shell magnetic catalyst is applied for the hydrogenation of furfural and other carbonyl compounds using isopropanol as H-donor.

Falling Leaves Return to Their Roots: A Review on the Preparation of γ-Valerolactone from Lignocellulose and Its Application in the Conversion of Lignocellulose

γ-Valerolactone (GVL), derived from renewable lignocellulosic biomass, has been considered as a cost-competitive and green platform chemical. With the increasingly prominent environmental problems, a deep understanding of the preparation and transformation of GVL is highly needed. Based on the latest progress made with GVL, preparation and applications of GVL are summarized and discussed in this Review. In particular, the state-of-the-art in catalytic production of GVL is described based on the use of noble-metal and non-noble-metal catalysts. The application of GVL for the valorization of lignocellulose would improve the yield of target products such as sugar monomers and furfural. Thus, GVL can be produced from lignocellulose and simultaneously it can also be used for the valorization of lignocellulose, just as in the sustainable and renewable cycle, "the falling leaves returns to their roots". This Review is expected to provide valuable reference and new proposal for the further development and better utilization of GVL.

Recent Advances in Ruthenium-Catalyzed Hydrogenation Reactions of Renewable Biomass-Derived Levulinic Acid in Aqueous Media

Levulinic acid (LA) is classified as a key platform chemical for the development of future biorefineries, owing to its broad spectrum of potential applications and because it is simply available from lignocellulosic biomass through inexpensive and high-yield production routes. Catalytic hydrogenation reactions of LA into the pivotal intermediate compound γ-valerolactone (GVL), and beyond GVL to yield valeric acid (VA), 1,4-pentanediol (1,4-PDO), and 2-methyltetrahydrofuran (2-MTHF) have gained considerable attention in the last decade. Among the various transition metals used as catalysts in LA hydrogenation reactions, ruthenium-based catalytic systems have been the most extensively applied by far, due to the inherent ability of ruthenium under mild conditions to hydrogenate the keto functionality of LA selectively into an alcohol group to form 4-hydroxyvaleric acid intermediate, which yields GVL spontaneously after dehydration and cyclization. This review focuses on recent advances in the field of aqueous-phase ruthenium-catalyzed hydrogenation reactions of LA toward GVL, VA, 1,4-PDO, 2-MTHF, 2-pentanol, and 2-butanol. It employs heterogeneous catalysts on solid supports, and heterogeneous water-dispersible catalytic nanoparticles or homogeneous water-soluble catalytic complexes with biphasic catalyst separation, for the inter alia production of advanced biofuels such as valeric biofuels and other classes of liquid transportation biofuels, value-added fine chemicals, solvents, additives to gasoline, and to food as well. The significance of the aqueous solvent to carry out catalytic hydrogenations of LA has been highlighted because the presence of water combines several advantages: (i) it is highly polar and thus an ideal medium to convert polar and hydrophilic substrates such as LA; (ii) water is involved as a byproduct; (iii) the presence of the aqueous solvent has a beneficial effect and enormously boosts hydrogenation rates. In sharp contrast, the use of various organic solvents gives rise to a dramatic drop in catalytic activities. The promotional effect of water was proven by numerous experimental investigations and several theoretical studies employing various types of catalytic systems; (iv) the large heat capacity of water renders it an excellent medium to perform large scale exothermic hydrogenations more safely and selectively; and (v) water is a non-toxic, safe, non-inflammable, abundantly available, ubiquitous, inexpensive, and green/sustainable solvent.

Recent progress in the direct synthesis of γ-valerolactone from biomass-derived sugars catalyzed by RANEY® Ni–Sn alloy supported on aluminium hydroxide

Direct synthesis of γ-valerolactone from sugars using RANEY® nickel–tin alloy supported on aluminum hydroxide catalysts under mild reaction conditions produced an outstanding yield up to 74.9%.

Synthesis of TiO2–ZrO2 Mixed Oxides via the Alginate Route: Application in the Ru Catalytic Hydrogenation of Levulinic Acid to Gamma-Valerolactone

In this work, high surface area mono- and binary oxide materials based on zirconia and titania synthetized via the alginate route were applied as supports of ruthenium catalysts used in levulinic acid hydrogenation towards γ–valerolactone. The physicochemical properties of the catalysts were investigated using surface (like time-of-flight secondary ion mass spectrometry (ToF-SIMS), transmission electron microscopy (TEM)) and bulk techniques (temperature-programmed reduction (TPR), X-ray diffraction (XRD)). The obtained results exhibited that the proposed synthesis method allows for modification of the shape, morphology, and surface properties of the studied materials. These catalysts were tested in levulinic acid hydrogenation, in which catalytic support is known to be crucial. The results revealed that the titania-supported catalyst was the most active in the reaction mentioned above, while the highest mechanical stability was observed for zirconia-supported materials.

Continuous Hydrogenation of Ethyl Levulinate to 1,4-Pentanediol over 2.8Cu-3.5Fe/SBA-15 Catalyst at Low Loading: The Effect of Fe Doping

Bimetallic Cu-Fe catalysts with low loading were prepared for hydrogenation of ethyl levulinate (EL) to 1,4-pentanediol (1,4-PDO). Among them, 2.8Cu-3.5Fe/SBA-15 (Cu/Fe molar ratio of 1:1.5) performed best, capable of converting EL to the key intermediate γ-valerolactone (GVL) at 140 °C with 97 % yield. It can also be used to hydrogenate GVL to 1,4-PDO with 92.6 % selectivity or convert EL to 1,4-PDO in one pot. The high activity of the catalyst at such a low loading was attributed to the highly dispersed metal species and the Fe doping effect. Various characterization methods indicated that Fe acted as both structural and electronic modifier to promote the chemical properties of the Cu species. Besides, the incorporation of Fe provided abundant Lewis acid sites and accelerated the reaction process. CuFeO₂ was detected by energy-dispersive X-ray spectroscopy, X-ray photoelectron spectroscopy, and XRD. On the basis of a combination of characterization and reaction kinetics, synergistic catalysis by Cu⁰ and CuFeO₂ is considered to be responsible for the excellent performance of the Cu-Fe catalysts.

A Multiphase Protocol for Selective Hydrogenation and Reductive Amination of Levulinic Acid with Integrated Catalyst Recovery

At 60-150 °C and 15-35 bar H₂ , two model reactions of levulinic acid (LA), hydrogenation and reductive amination with cyclohexylamine, were explored in a multiphase system composed of an aqueous solution of reactants, a hydrocarbon, and commercial 5 % Ru/C as a heterogeneous catalyst. By tuning the relative volume of the immiscible water/hydrocarbon phases and the concentration of the aqueous solution, a quantitative conversion of LA was achieved with formation of γ-valerolactone or N-(cyclohexylmethyl)pyrrolidone in >95 and 88 % selectivity, respectively. Additionally, the catalyst could be segregated in the hydrocarbon phase and recycled in an effective semi-continuous protocol. Under such conditions, formic acid additive affected the reactivity of LA through a competitive adsorption on the catalyst surface. This effect was crucial to improve selectivity for the reductive amination process. The comparison of 5 % Ru/C with a series of carbon supports demonstrated that the segregation phenomenon in the hydrocarbon phase, never previously reported, was pH-dependent and effective for samples displaying a moderate surface acidity.

Synergistic Catalysis of Ruthenium Nanoparticles and Polyoxometalate Integrated Within Single UiO-66 Microcrystals for Boosting the Efficiency of Methyl Levulinate to γ-Valerolactone

The synthesis of heterogeneous cooperative catalysts in which two or more catalytically active components are spatially separated within a single material has generated considerable research efforts. The multiple functionalities of catalysts can significantly improve the efficiency of existing organic chemical transformations. Herein, we introduce ruthenium (Ru) nanoparticles (NPs) on the surfaces of a metal–organic framework pre-encapsulated with polyoxometalate silicotungstic acid (SiW) UiO−66 (University of Oslo [UiO]) and prepared a 2.0% Ru/11.7% SiW@UiO−66 porous hybrid using the impregnation method. The close synergistic effect of metal Ru NPs, SiW, and UiO-66 endow 2.0% Ru/11.7% SiW@UiO-66 with increased activity and stability for complete methyl levulinate (ML) conversion and exclusive γ-valerolactone (GVL) selectivity at mild conditions of 80°C and at a H₂ pressure of 0.5 MPa. Effectively, this serves as a model reaction for the upgrading of biomass and outperforms the performances of the constituent parts and that of the physical mixture (SiW + Ru/UiO−66). The highly dispersed Ru NPs act as active centers for hydrogenation, while the SiW molecules possess Brønsted acidic sites that cooperatively promote the subsequent lactonization of MHV to generate GVL, and the UiO−66 crystal accelerates the mass transportation facilitated by its own porous structure with a large surface area.

Enhanced Production of γ-Valerolactone with an Internal Source of Hydrogen on Ca-Modified TiO2 Supported Ru Catalysts

Calcium-modified titania supported Ru catalysts were synthesized and evaluated for the hydrogenation of levulinic acid with formic acid as an internal hydrogen source and water as a green solvent. A new elegant photoassisted method was developed for the synthesis of uniform-size and evenly distributed Ru particles on the titania surface. Compared with the counterpart catalysts prepared by classical wet impregnation, enhanced levulinic acid conversion and γ-valerolactone yield were obtained and further improved through modification of the support by introduction of calcium into the titania support. This synthesis approach resulted in a change of the surface and bulk properties of the support, namely a decrease in the anatase crystallite size and the formation of a new calcium titanate phase. As a consequence, the properties of the catalysts were modified, and smaller ruthenium particles that had stronger interactions with the support were obtained. This affected the strength of the CO adsorption on the catalyst surface and facilitated the reaction performance. The optimum size of Ru particles that allowed for most efficient levulinic acid conversion was established.

Continuous-Flow Hydrogenation of Methyl Levulinate Promoted by Zr-Based Mesoporous Materials

Several Zr-based materials, including ZrO2 and Zr-SBA-15, with different silicon/zirconium molar ratios, and ZrO2/Si-SBA-15 (where SBA-15 stands for Santa Barbara Amorphous material no. 15), have been prepared as hydrogenation catalysts. The materials were characterized using different characterization techniques including X-ray diffraction (XRD), N2 porosimetry, scanning electron microscopy (SEM/EDX), diffuse reflectance infrared Fourier transform spectroscopy (DRIFT) of pyridine adsorption and the pulsed chromatographic method using pyridine and 2,6-dimethylpyridine as probe molecules, mainly, have been employed for the characterization of the structural, textural, and acidic properties of the synthesized materials, respectively. The catalysts have been evaluated in the hydrogenation reaction of methyl levulinate using 2-propanol as hydrogen donor solvent. The reaction conditions were investigated and stablished at 30 bar system pressure with a reaction temperature of 200 °C using around 0.1 g of catalyst and a flow rate of 0.2 mL/min flow rate of a 0.3 M methyl levulinate solution in 2-propanol. All catalysts employed in this work exhibited good catalytic activities under the investigated conditions, with conversion values in the 15–89% range and, especially, selectivity to Υ-valerolactone in the range of 76–100% (after one hour time on stream). The highest methyl levulinate conversion and selectivity was achieved by ZrO2/Si-SBA-15 which can be explained by the higher dispersion of ZrO2 particles together with a highest accessibility of the Zr sites as compared with other materials such as Zr-SBA-15, also investigated in this work.

Aqueous Hydrogenation of Levulinic Acid to 1,4-Pentanediol over Mo-Modified Ru/Activated Carbon Catalyst

A highly efficient and green process was developed for direct conversion of levulinic acid into 1,4-pentanediol over Mo-modified Ru/activated carbon (AC) catalyst in a continuous fixed-bed reactor. The Ru-MoO_x /AC catalyst was found to be efficient for the aqueous-phase hydrogenation of levulinic acid to 1,4-pentanediol, whereby a high yield (96.7 mol %) of 1,4-pentanediol was obtained under mild reaction conditions (70 °C, 4 MPa H₂ ).

Homogeneous polymetallic ruthenium(ii)^zinc(ii) complexes: robust catalysts for the efficient hydrogenation of levulinic acid to γ-valerolactone

New Ru(ii) complexes (1 and 2) have been synthesized and reacted with Zn(OAc)₂ to form hexanuclear complexes (3 and 4) containing four Ru(ii) and two Zn(ii) centres. The latter are highly active and recyclable catalyst for the conversion of levulinic acid to GVL.

Influence of Sulfuric Acid on the Performance of Ruthenium-based Catalysts in the Liquid-Phase Hydrogenation of Levulinic Acid to γ-Valerolactone

The presence of biogenic or process-derived impurities poses a major problem on the efficient catalytic hydrogenation of biomass-derived levulinic acid to γ-valerolactone; hence, studies on their influence on catalyst stability are now required. Herein, the influence of sulfuric acid as feed impurity on the performance of Ru-based heterogeneous catalysts, including Ru/ZrO₂ and mono- and bimetallic Ru-on-carbon catalysts in dioxane as solvent, was investigated. The carbon-supported Ru catalysts proved to be very sensitive to minor amounts of sulfuric acid. In stark contrast, Ru/ZrO₂ showed a remarkable stability in the presence of the same impurity, which is attributed to the sulfate-ion adsorption capacity of the support. Preferential sulfate adsorption onto the surface of ZrO₂ effectively protects the Ru active phase from deactivation by sulfur poisoning. A simple catalyst regeneration strategy was effective in removing adsorbed impurities, allowing efficient catalyst recycling.