Stability of Transition-metal Carbides in Liquid Phase Reactions Relevant for Biomass-Based Conversion

Toward the Rational Design of More Efficient Mo2C Catalysts for Hydrodeoxygenation-Mechanism and Descriptor Identification

Viable alternatives to scarce and expensive noble-metal-based catalysts are transition-metal carbides such as Mo and W carbides. It has been shown that these are active and selective catalysts in the hydrodeoxygenation of renewable lipid-based feedstocks. However, the reaction mechanism and the structure-activity relationship of these transition-metal carbides have not yet been fully clarified. In this work, the reaction mechanism of butyric acid hydrodeoxygenation (HDO) over molybdenum carbide (Mo2C) has been studied comprehensively by means of density functional theory coupled with microkinetic modeling. We identified the rate-determining step to be butanol dissociation: C4H9*OH + * → C4H9* + *OH. Then we further explored the possibility to facilitate this step upon heteroatom doping and found that Zr- and Nb-doped Mo2C are the most promising catalysts with enhanced HDO catalytic activity. Linear-scaling relationships were established between the electronic and geometrical descriptors of the dopants and the catalytic performance of various doped Mo2C catalysts. It was demonstrated that descriptors such as dopants' d-band filling and atomic radius play key roles in governing the catalytic activity. This fundamental understanding delivers practical strategies for the rational design of Mo2C-based transition-metal carbide catalysts with improved HDO performance.

Stable and Antisintering Tungsten Carbides with Controllable Active Phase for Selective Cleavage of Aryl Ether C-O Bonds

Transition-metal carbides are important materials in heterogeneous catalysis. It remains challenging yet attractive in nanoscience to construct the active phase of carbide catalysts in a controllable manner and keep a sintering-resistant property in redox reactions, especially hydroprocessing. In this work, an integrated strategy was presented to synthesize stable and well-defined tungsten carbide nanoparticles (NPs) by assembling the metal precursor onto carbon nanotubes (CNTs), wrapping a thin polymeric layer, and following a controlled carburization. The polymer served as a soft carbon source to modulate the metal/carbon ratio in the carbides and introduced amorphous carbons around the carbides to prevent the NPs from sintering. The as-built p-W_xC/CNT displayed high stability in the hydrogenolysis of aryl ether C-O bond in guaiacol for more than 150 h. Its activity was more than two and six times higher than those prepared via typical temperature-programmed reduction with gaseous carbon (W_xC/CNT-TPR) and carbothermal reduction with intrinsic carbon support (W_xC/CNT-CTR), respectively. Our p-W_xC/CNT catalyst also achieved high efficiency for selective cleavage of the aryl ether C-O bonds in lignin-derived aromatic ethers, including anisole, dimethoxylphenol, and diphenyl ether, with a robust lifespan.

Molybdenum and tungsten carbides can shine too

In this perspective, we argue that transition metal carbides such as molybdenum and tungsten hold great potential for the catalytic conversions of future feedstocks due to their ability to remain active in the presence of impurities in the feedstock.

Selective Production of Renewable para-Xylene by Tungsten Carbide Catalyzed Atom-Economic Cascade Reactions

Tungsten carbide was employed as the catalyst in an atom-economic and renewable synthesis of para-xylene with excellent selectivity and yield from 4-methyl-3-cyclohexene-1-carbonylaldehyde (4-MCHCA). This intermediate is the product of the Diels-Alder reaction between the two readily available bio-based building blocks acrolein and isoprene. Our results suggest that 4-MCHCA undergoes a novel dehydroaromatization-hydrodeoxygenation cascade process by intramolecular hydrogen transfer that does not involve an external hydrogen source, and that the hydrodeoxygenation occurs through the direct dissociation of the C=O bond on the W₂ C surface. Notably, this process is readily applicable to the synthesis of various (multi)methylated arenes from bio-based building blocks, thus potentially providing a petroleum-independent solution to valuable aromatic compounds.

Acetic acid hydrodeoxygenation on molybdenum carbide catalysts

Kinetics and site requirements of acetic acid hydrodeoxygenation on molybdenum carbide – a stable and selective catalyst under atmospheric hydrogen pressure.