Propane Dehydrogenation over In2 O3 -Ga2 O3 -Al2 O3 Mixed Oxides

Defective TiOx overlayers catalyze propane dehydrogenation promoted by base metals

The industrial catalysts utilized for propane dehydrogenation (PDH) to propylene, an important alternative to petroleum-based cracking processes, either use expensive metals or metal oxides that are environmentally unbenign. We report that a typically less-active oxide, titanium oxide (TiO2), can be combined with earth-abundant metallic nickel (Ni) to form an unconventional Ni@TiOx catalyst for efficient PDH. The catalyst demonstrates a 94% propylene selectivity at 40% propane conversion and superior stability under industrially relevant conditions. Complete encapsulation of Ni nanoparticles was allowed at elevated temperatures (>550°C). A mechanistic study suggested that the defective TiOx overlayer consisting of tetracoordinated Ti sites with oxygen vacancies is catalytically active. Subsurface metallic Ni acts as an electronic promoter to accelerate carbon-hydrogen bond activation and hydrogen (H2) desorption on the TiOx overlayer.

One-dimensional Ga2O3-Al2O3 nanofibers with unsaturated coordination Ga: Catalytic dehydrogenation of propane under CO2 atmosphere with excellent stability

The pressing demand for propylene has spurred intensive research on the catalytic dehydrogenation of propane to produce propylene. Gallium-based catalysts are regarded as highly promising due to their exceptional dehydrogenation activity in the presence of CO2. However, the inherent coking issue associated with high temperature reactions poses a constraint on the stability development of this process. In this study, we employed the electrospinning method to prepare a range of Ga2O3-Al2O3 mixed oxide one-dimensional nanofiber catalysts with varying molar ratios for CO2 oxidative dehydrogenation of propane (CO2-OPDH). The propane conversion was up to 48.4 % and the propylene selectivity was high as 96.8 % at 500 °C, the ratio of propane to carbon dioxide is 1:2. After 100 h of reaction, the catalyst still maintains approximately 10 % conversion and exhibits a propylene selectivity of around 98 %. The electrospinning method produces one-dimensional nanostructures with a larger specific surface area, unique multi-stage pore structure and low-coordinated Ga3+, which enhances mass transfer and accelerates reaction intermediates. This results in less coking and improved catalyst stability. The high activity of the catalyst is attributed to an abundance of low-coordinated Ga3+ ions associated with weak/medium-strong Lewis acid centers. In situ infrared analysis reveals that the reaction mechanism involves a two-step dehydrogenation via propane isocleavage, with the second dehydrogenation of Ga-OR at the metal-oxygen bond being the decisive speed step.

Site Diversity and Mechanism of Metal-Exchanged Zeolite Catalyzed Non-Oxidative Propane Dehydrogenation

Metal-exchanged zeolites are well-known propane dehydrogenation (PDH) catalysts; however, the structure of the active species remains unresolved. In this review, existing PDH catalysts are first surveyed, and then the current understanding of metal-exchanged zeolite catalysts is described in detail. The case of Ga/H-ZSM-5 is employed to showcase that advances in the understanding of structure-activity relations are often accompanied by technological or conceptional breakthroughs. The understanding of Ga speciation at PDH conditions has evolved owing to the advent of in situ/operando characterizations and to the realization that the local coordination environment of Ga species afforded by the zeolite support has a decisive impact on the active site structure. In situ/operando quantitative characterization of catalysts, rigorous determination of intrinsic reaction rates, and predictive computational modeling are all significant in identifying the most active structure in these complex systems. The reaction mechanism could be both intricately related to and nearly independent of the details of the assumed active structure, as in the two main proposed PDH mechanisms on Ga/H-ZSM-5, that is, the carbenium mechanism and the alkyl mechanism. Perspectives on potential approaches to further elucidate the active structure of metal-exchanged zeolite catalysts and reaction mechanisms are discussed in the final section.

Propane dehydrogenation over extra-framework In(i) in chabazite zeolites

Indium on silica, alumina and zeolite chabazite (CHA), with a range of In/Al ratios and Si/Al ratios, have been investigated to understand the effect of the support on indium speciation and its corresponding influence on propane dehydrogenation (PDH). It is found that In₂O₃ is formed on the external surface of the zeolite crystal after the addition of In(NO₃)₃ to H-CHA by incipient wetness impregnation and calcination. Upon reduction in H₂ gas (550 °C), indium displaces the proton in Brønsted acid sites (BASs), forming extra-framework In⁺ species (In-CHA). A stoichiometric ratio of 1.5 of formed H₂O to consumed H₂ during H₂ pulsed reduction experiments confirms the indium oxidation state of +1. The reduced indium is different from the indium species observed on samples of 10In/SiO₂, 10In/Al₂O₃ (i.e., 10 wt% indium) and bulk In₂O₃, in which In₂O₃ was reduced to In(0), as determined from the X-ray diffraction patterns of the product, H₂ temperature-programmed reduction (H₂-TPR) profiles, pulse reactor investigations and in situ transmission FTIR spectroscopy. The BASs in H-CHA facilitate the formation and stabilization of In⁺ cations in extra-framework positions, and prevent the deep reduction of In₂O₃ to In(0). In⁺ cations in the CHA zeolite can be oxidized with O₂ to form indium oxide species and can be reduced again with H₂ quantitatively. At comparable conversion, In-CHA shows better stability and C₃H₆ selectivity (∼85%) than In₂O₃, 10In/SiO₂ and 10In/Al₂O₃, consistent with a low C₃H₈ dehydrogenation activation energy (94.3 kJ mol⁻¹) and high C₃H₈ cracking activation energy (206 kJ mol⁻¹) in the In-CHA catalyst. A high Si/Al ratio in CHA seems beneficial for PDH by decreasing the fraction of CHA cages containing multiple In⁺ cations. Other small-pore zeolite-stabilized metal cation sites could form highly stable and selective catalysts for this and facilitate other alkane dehydrogenation reactions.

Indium-containing chabazite zeolites show better stability and C₃H₆ selectivity for propane dehydrogenation than In₂O₃, In/SiO₂ and In/Al₂O₃. Extra-framework In⁺ is identified as the stable active site upon reduction of an impregnated sample.

Propane dehydrogenation: catalyst development, new chemistry, and emerging technologies

This review describes recent advances in the propane dehydrogenation process in terms of emerging technologies, catalyst development and new chemistry.

Silica-supported isolated gallium sites as highly active, selective and stable propane dehydrogenation catalysts

Single-site gallium centers, obtained via grafting of a molecular siloxide precursor on the surface of partially dehydroxylated silica followed and a thermal transformation, display high initial activity for propane dehydrogenation, (TOF 20 mol C₃H₆ per mol Ga per h), and high selectivity for propylene (≥93) over 20 h.

Single-site gallium centers on the surface of silica are prepared via grafting of [Ga(OSi(OtBu)₃)₃(THF)] on SiO_2–700 followed by a thermolysis step. The resulting surface species corresponds to well-defined tetra-coordinate gallium single-sites, [( Created by potrace 1.16, written by Peter Selinger 2001-2019 ]]> SiO)₃Ga(XOSi)] (X = –H or Si) according to IR, X-ray absorption near-edge structure and extended X-ray absorption fine structure analysis. These gallium sites show high activity, selectivity and stability for propane dehydrogenation with an initial turnover frequency of 20 per h per gallium center, propylene selectivity of ≥93% and remarkable stability over 20 h. The stability of the catalyst probably results from site-isolation of the active site on a non-reducible support such as silica, diminishing facile reduction typical of Ga₂O₃-based catalysts.

Dehydrogenation of propane over a hydrothermal-synthesized Ga2O3–Al2O3 catalyst in the presence of carbon dioxide

Hydrothermal-synthesized Ga₂O₃–Al₂O₃ catalysts showed superior activity for the dehydrogenation of propane in the presence of carbon dioxide.