The atomic defects on the (104) and (110) surfaces of the MgCl2-supported Ziegler–Natta catalyst: a periodic DFT study

This work presents a DFT study on the effects of atomic defects in the MgCl2-supported Ziegler–Natta catalyst. The adsorption behaviours of TiCl4 and internal donors on the ideal and defective MgCl2(104) and (110) surfaces were investigated.

Fundamental aspects of heterogeneous Ziegler–Natta olefin polymerization catalysis: an experimental and computational overview

Using an internal/external donor containing MgCl₂-supported Ziegler–Natta catalyst is one of the important processes for polyolefin production.

Control of Ziegler–Natta catalyst activity by the structural design of alkoxysilane-based external donors

Herein, the evaluation of four commercial alkoxysilanes and two laboratory synthesized novel diethoxysilacycloalkanes as external donors towards propylene polymerization has been done.

Adsorption of Titanium Tetrachloride on Magnesium Dichloride Clusters

Magnesium dichloride and titanium tetrachloride are key components in heterogeneous Ziegler-Natta olefin polymerization catalysis. We have determined the preferred binding modes of titanium tetrachloride on magnesium dichloride clusters at the M06-2X level of theory, thus accounting for dispersion. A systematic study was carried out to locate the lowest energy isomers of (MgCl₂) _n (TiCl₄) _m complexes. Altogether ca. 1000 complexes with n ranging from 1 to 19 and m from 1 to 13 were studied. In line with the previous literature, the results consistently show that adsorption of TiCl₄ onto MgCl₂ preferably leads to octahedral six-coordination for both Mg and Ti atoms. This can be achieved by mononuclear binding of TiCl₄ and binuclear binding of Ti₂Cl₈ on (110) and (104) surfaces of MgCl₂, respectively. The preferred octahedral six-coordination is also achieved by binding of TiCl₄ on defect sites, of which the most striking example is trinuclear binding mode at corners of the clusters. Overall, the results highlight the relevance of multinuclear binding of TiCl₄ on MgCl₂.

Probing Interactions between Electron Donors and the Support in MgCl2-Supported Ziegler-Natta Catalysts

Olefin polymerization using Ziegler-Natta catalysts (ZNCs) is an important industrial process. Despite this, fundamental insight into the inner working mechanisms of these catalysts remains scarce. Here, we focus on the low-γ nuclei 25Mg and 35Cl for an in-depth solid-state NMR and density functional theory (DFT) study of the catalyst's MgCl2 support in binary adducts prepared by ball-milling. Besides the bare MgCl2 support and a MgCl2-TiCl4 adduct, samples containing donors that are part of the families of 2,2-dialkyl-1,3-dimethoxypropanes and phthalates used in fourth- and fifth-generation ZNCs are studied. DFT calculations indicate that the quadrupolar coupling parameters of the chlorines differ significantly between bulk and surface sites. As a result, the NMR visibility of the chlorine sites correlates with the particle size except for the adduct with 2,2-dimethyl-1,3-dimethoxypropane donor. The DFT calculations furthermore show that the surface sites are fairly insensitive to binding of different donor molecules, making it difficult to identify specific binding motives. The surface sites with large 35Cl NMR line widths can be observed using high radio frequency field strengths. For the 2,2-dimethyl-1,3-dimethoxypropane donor, we observe additional surface sites with intermediately high quadrupolar couplings, suggesting a different surface structure for this particular adduct compared to the other systems. For 25Mg, pronounced effects of donor binding on the quadrupole interaction parameters are observed, both computationally and experimentally. Again the adduct with the 2,2-dimethyl-1,3-dimethoxypropane donor shows a different behavior of the surface sites compared to the other adducts, which display more asymmetric coordinations of the surface Mg sites. Identifying specific binding motives by comparing 25Mg NMR results to DFT calculations also proves to be difficult, however. This is attributed to the existence of many defect structures caused by the ball-milling process. The existence of such defect structures both at the surface and in the interior of the MgCl2 particles is corroborated by NMR relaxation studies. Finally, we performed heteronuclear correlation experiments, which reveal interactions between the support and Mg-OH surface groups, but do not provide indications for donor-surface interactions.

The coordinative state of aluminium alkyls in Ziegler–Natta catalysts

Multinuclear solid-state NMR provides insight in the interactions of aluminium alkyl based cocatalysts in MgCl₂-supported Ziegler–Natta catalysts.

Accurate experimental and theoretical enthalpies of association of TiCl4 with typical Lewis bases used in heterogeneous Ziegler–Natta catalysis

The enthalpy of association of Lewis bases with TiCl₄ is analyzed using experimental and computational techniques.