Structure‐Sensitivity and Electrolyte Effects in CO 2 Electroreduction: From Model Studies to Applications

Composition effects of electrodeposited Cu-Ag nanostructured electrocatalysts for CO2 reduction

The electrochemical carbon dioxide reduction (CO2RR) on Cu-based catalysts is a promising strategy to store renewable electricity and produce valuable C2+ chemicals. We investigate the CO2RR on Cu-Ag nanostructures that have been electrodeposited in a green choline chloride and urea deep eutectic solvent (DES). We determine the electrochemically active surface area (ECSA) using lead underpotential deposition (UPD) to investigate the CO2RR intrinsic activity and selectivity. We show that the addition of Ag on electrodeposited Cu primarily suppresses the production of hydrogen and methane. While the production of carbon monoxide slightly increases, the partial current of the total C2+ products does not considerably increase. Despite that the production rate of C2+ is similar on Cu and Cu-Ag, the addition of Ag enhances the formation of alcohols and oxygenates over ethylene. We highlight the potential of metal electrodeposition from DES as a sustainable strategy to develop bimetallic Cu-based nanocatalysts for CO2RR.

Unveiling Nanoscale Heterogeneities at the Bias-Dependent Gold-Electrolyte Interface

Electrified solid-liquid interfaces (SLIs) are extremely complex and dynamic, affecting both the dynamics and selectivity of reaction pathways at electrochemical interfaces. Enabling access to the structure and arrangement of interfacial water in situ with nanoscale resolution is essential to develop efficient electrocatalysts. Here, we probe the SLI energy of a polycrystalline Au(111) electrode in a neutral aqueous electrolyte through in situ electrochemical atomic force microscopy. We acquire potential-dependent maps of the local interfacial adhesion forces, which we associate with the formation energy of the electric double layer. We observe nanoscale inhomogeneities of interfacial adhesion force across the entire map area, indicating local differences in the ordering of the solvent/ions at the interface. Anion adsorption has a clear influence on the observed interfacial adhesion forces. Strikingly, the adhesion forces exhibit potential-dependent hysteresis, which depends on the local gold grain curvature. Our findings on a model electrode extend the use of scanning probe microscopy to gain insights into the local molecular arrangement of the SLI in situ, which can be extended to other electrocatalysts.

The Relevance of the Interfacial Water Reactivity for Electrochemical CO Reduction on Copper Single Crystals

The electrochemical reduction of CO2 is an important electrolysis reaction that enables the conversion of a waste gas to fuels or value-added chemicals. To make this reaction viable, a profound understanding of central intermediate steps, such as the CO electroreduction, is required. On Cu, the CO reduction reaction (CORR) is intimately linked to the hydrogen evolution reaction (HER) that proceeds via the reduction of water in alkaline or neutral electrolytes. Here, we demonstrate that the interaction of water or more specifically the water reduction kinetics on differently smooth Cu(100) and Cu(111) surfaces during the CORR in alkaline media significantly governs the CORR. On Cu(111), faster HER kinetics and the highest CORR activity are observed, even though HER and CORR onsets are more negative. While on Cu(100) small Cu ad-island clusters form in the cathodic potential range only when CO is present, structural changes appear on a larger length scale on Cu(111) both under CORR conditions and when no CO is present. These differences in the reconstruction characteristics may be attributed to the dominance of either the CORR and its intermediates or the HER on the different Cu surfaces. Therefore, the interfacial water reactivity is considered an essential activity descriptor for the CORR on Cu in alkaline media.

Spatiotemporal Mapping of Local Heterogeneities during Electrochemical Carbon Dioxide Reduction

The activity and selectivity of a copper electrocatalyst during the electrochemical CO₂ reduction reaction (eCO₂RR) are largely dominated by the interplay between local reaction environment, the catalyst surface, and the adsorbed intermediates. In situ characterization studies have revealed many aspects of this intimate relationship between surface reactivity and adsorbed species, but these investigations are often limited by the spatial and temporal resolution of the analytical technique of choice. Here, Raman spectroscopy with both space and time resolution was used to reveal the distribution of adsorbed species and potential reaction intermediates on a copper electrode during eCO₂RR. Principal component analysis (PCA) of the in situ Raman spectra revealed that a working electrocatalyst exhibits spatial heterogeneities in adsorbed species, and that the electrode surface can be divided into CO-dominant (mainly located at dendrite structures) and C-C dominant regions (mainly located at the roughened electrode surface). Our spectral evaluation further showed that in the CO-dominant regions, linear CO was observed (as characterized by a band at ∼2090 cm^-1), accompanied by the more classical Cu-CO bending and stretching vibrations located at ∼280 and ∼360 cm^-1, respectively. In contrast, in the C-C directing region, these three Raman bands are suppressed, while at the same time a band at ∼495 cm^-1 and a broad Cu-CO band at ∼2050 cm^-1 dominate the Raman spectra. Furthermore, PCA revealed that anodization creates more C-C dominant regions, and labeling experiments confirmed that the 495 cm^-1 band originates from the presence of a Cu-C intermediate. These results indicate that a copper electrode at work is very dynamic, thereby clearly displaying spatiotemporal heterogeneities, and that in situ micro-spectroscopic techniques are crucial for understanding the eCO₂RR mechanism of working electrocatalyst materials.

Proton Transfer Dynamics-Mediated CO2 Electroreduction

Electrochemical CO₂ reduction reaction (CO₂ RR) is crucial to addressing environmental crises and producing chemicals. Proton activation and transfer are essential in CO₂ RR. To date, few research reviews have focused on this process and its effect on catalytic performance. Recent studies have demonstrated ways to improve CO₂ RR by regulating proton transfer dynamics. This Concept highlights the use of regulating proton transfer dynamics to enhance CO₂ RR for the target product and discusses modulation strategies for proton transfer dynamics and operative mechanisms in typical systems, including single-atom catalysts, molecular catalysts, metal heterointerfaces, and organic-ligand modified metal catalysts. Characterization methods for proton transfer dynamics during CO₂ RR are also discussed, providing powerful tools for the hydrogen-involving electrochemical study. This Concept offers new insights into the CO₂ RR mechanism and guides the design of efficient CO₂ RR systems.

Correlations between experiments and simulations for formic acid oxidation

Electrocatalytic conversion of formic acid oxidation to CO₂ and the related CO₂ reduction to formic acid represent a potential closed carbon-loop based on renewable energy. However, formic acid fuel cells are inhibited by the formation of site-blocking species during the formic acid oxidation reaction. Recent studies have elucidated how the binding of carbon and hydrogen on catalyst surfaces promote CO₂ reduction towards CO and formic acid. This has also given fundamental insights into the reverse reaction, i.e. the oxidation of formic acid. In this work, simulations on multiple materials have been combined with formic acid oxidation experiments on electrocatalysts to shed light on the reaction and the accompanying catalytic limitations. We correlate data on different catalysts to show that (i) formate, which is the proposed formic acid oxidation intermediate, has similar binding energetics on Pt, Pd and Ag, while Ag does not work as a catalyst, and (ii) *H adsorbed on the surface results in *CO formation and poisoning through a chemical disproportionation step. Using these results, the fundamental limitations can be revealed and progress our understanding of the mechanism of the formic acid oxidation reaction.

Waste-Derived Copper-Lead Electrocatalysts for CO2 Reduction

It remains a real challenge to control the selectivity of the electrocatalytic CO2 reduction (eCO2R) reaction to valuable chemicals and fuels. Most of the electrocatalysts are made of non-renewable metal resources, which hampers their large-scale implementation. Here, we report the preparation of bimetallic copper-lead (CuPb) electrocatalysts from industrial metallurgical waste. The metal ions were extracted from the metallurgical waste through simple chemical treatment with ammonium chloride, and CuxPby electrocatalysts with tunable compositions were fabricated through electrodeposition at varying cathodic potentials. X-ray spectroscopy techniques showed that the pristine electrocatalysts consist of Cu0, Cu1+ and Pb2+ domains, and no evidence for alloy formation was found. We found a volcano-shape relationship between eCO2R selectivity toward two electron products, such as CO, and the elemental ratio of Cu and Pb. A maximum Faradaic efficiency towards CO was found for Cu9.00Pb1.00, which was four times higher than that of pure Cu, under the same electrocatalytic conditions. In situ Raman spectroscopy revealed that the optimal amount of Pb effectively improved the reducibility of the pristine Cu1+ and Pb2+ domains to metallic Cu and Pb, which boosted the selectivity towards CO by synergistic effects. This work provides a framework of thinking to design and tune the selectivity of bimetallic electrocatalysts for CO2 reduction through valorization of metallurgical waste.

Screening Surface Structure-Electrochemical Activity Relationships of Copper Electrodes under CO2 Electroreduction Conditions

Understanding how crystallographic orientation influences the electrocatalytic performance of metal catalysts can potentially advance the design of catalysts with improved efficiency. Although single crystal electrodes are typically used for such studies, the one-at-a-time preparation procedure limits the range of secondary crystallographic orientations that can be profiled. This work employs scanning electrochemical cell microscopy (SECCM) together with co-located electron backscatter diffraction (EBSD) as a screening technique to investigate how surface crystallographic orientations on polycrystalline copper (Cu) correlate to activity under CO₂ electroreduction conditions. SECCM measures spatially resolved voltammetry on polycrystalline copper covering low overpotentials of CO₂ conversion to intermediates, thereby screening the different activity from low-index facets where H₂ evolution is dominant to high-index facets where more reaction intermediates are expected. This approach allows the acquisition of 2500 voltammograms on approximately 60 different Cu surface facets identified with EBSD. The results show that the order of activity is (111) < (100) < (110) among the Cu primary orientations. The collection of data over a wide range of secondary orientations leads to the construction of an "electrochemical-crystallographic stereographic triangle" that provides a broad comprehension of the trends among Cu secondary surface facets rarely studied in the literature, [particularly (941) and (741)], and clearly shows that the electroreduction activity scales with the step and kink density of these surfaces. This work also reveals that the electrochemical stripping of the passive layer that is naturally formed on Cu in air is strongly grain-dependent, and the relative ease of stripping on low-index facets follows the order of (100) > (111) > (110). This allows a procedure to be implemented, whereby the oxide is removed (to an electrochemically undetectable level) prior to the kinetic analyses of electroreduction activity. SECCM screening allows for the most active surfaces to be ranked and prompts in-depth follow-up studies.

Effects of the Catalyst Dynamic Changes and Influence of the Reaction Environment on the Performance of Electrochemical CO2 Reduction

Electrochemical reduction of carbon dioxide (CO₂ ) is substantially researched due to its potential for storing intermittent renewable electricity and simultaneously helping mitigating the pressing CO₂ emission concerns. The major challenge of electrochemical CO₂ reduction lies on having good controls of this reaction due to its complicated reaction networks and its unusual sensitivity to the dynamic changes of the catalyst structure (chemical states, compositions, facets and morphology, etc.), and to the non-catalyst components at the electrode/electrolyte interface, in another word the reaction environments. To date, a comprehensive analysis on the interplays between the above catalyst-dynamic-changes/reaction environments and the CO₂ reduction performance is rare, if not none. In this review, the catalyst dynamic changes observed during the catalysis are discussed based on the recent reports of electrochemical CO₂ reduction. Then, the above dynamic changes are correlated to their effects on the catalytic performance. The influences of the reaction environments on the performance of CO₂ reduction are also discussed. Finally, some perspectives on future investigations are offered with the aim of understanding the origins of the effects from the catalyst dynamic changes and the reaction environments, which will allow one to better control the CO₂ reduction toward the desired products.

Revealing the Nature of C-C Coupling Sites on a Cu Surface for CO2 Reduction

Electrochemical CO₂ reduction technology plays an important role in reducing CO₂ into valuable chemical fuels. Therein, Cu-based catalysts show superior performance for producing high-value C₂₊ products. Here, we illustrate the ascendency of high-index facets of Cu catalysts in producing C₂₊ products and find that two kinds of sites favor C-C coupling on the surface. One is prone to adsorb the C-C coupling structure by spanning stepped coppers with different coordination numbers. The other is to embed the structure along two columns of Cu with similar characteristics through O and C adsorbed simultaneously. Within all research surfaces, the coupling energy barrier is lowest on the Cu(911) facet, which is consistent with the experiment. The less charged sites promote the stabilization of the CO-CO structure as determined by charge analysis. Furthermore, our results suggest that the high selectivity for C₂₊ products on a Cu surface could significantly come from the contribution of the high-index facet.

Characterizing CO2 Reduction Catalysts on Gas Diffusion Electrodes: Comparing Activity, Selectivity, and Stability of Transition Metal Catalysts

Continued advancements in the electrochemical reduction of CO₂ (CO₂RR) have emphasized that reactivity, selectivity, and stability are not explicit material properties but combined effects of the catalyst, double-layer, reaction environment, and system configuration. These realizations have steadily built upon the foundational work performed for a broad array of transition metals performed at 5 mA cm^-2, which historically guided the research field. To encompass the changing advancements and mindset within the research field, an updated baseline at elevated current densities could then be of value. Here we seek to re-characterize the activity, selectivity, and stability of the five most utilized transition metal catalysts for CO₂RR (Ag, Au, Pd, Sn, and Cu) at elevated reaction rates through electrochemical operation, physical characterization, and varied operating parameters to provide a renewed resource and point of comparison. As a basis, we have employed a common cell architecture, highly controlled catalyst layer morphologies and thicknesses, and fixed current densities. Through a dataset of 88 separate experiments, we provide comparisons between CO-producing catalysts (Ag, Au, and Pd), highlighting CO-limiting current densities on Au and Pd at 72 and 50 mA cm^-2, respectively. We further show the instability of Sn in highly alkaline environments, and the convergence of product selectivity at elevated current densities for a Cu catalyst in neutral and alkaline media. Lastly, we reflect upon the use and limits of reaction rates as a baseline metric by comparing catalytic selectivity at 10 versus 200 mA cm^-2. We hope the collective work provides a resource for researchers setting up CO₂RR experiments for the first time.

Precursor film formation on catalyst–electrolyte–gas boundaries during CO2 electroreduction with gas diffusion electrodes

Thin and long layers of catholyte precursor films spread near triple-phase boundaries on composite catalysts containing hydrophobic materials. Dissolved CO2 molecules in the precursor films reduce on the composite catalyst surface without depletion.

Understanding the Role of Surface Heterogeneities in Electrosynthesis Reactions

In this perspective, we highlight the role of surface heterogeneity in electrosynthesis reactions. Heterogeneities may come in the form of distinct crystallographic facets, boundaries between facets or grains, or point defects. We approach this topic from a foundation of surface science, where signatures from model systems provide understanding of observations on more complex and higher-surface-area materials. In parallel, probe-based techniques can inform directly on spatial variation across electrode surfaces. We call attention to the role spectroscopy can play in understanding the impact of these heterogeneities in electrocatalyst activity and selectivity, particularly where these surface features have effects extending into the electrolyte double layer.

Atomically dispersed Cu and Fe on N-doped carbon materials for CO2 electroreduction: insight into the curvature effect on activity and selectivity

CO₂ electroreduction reaction (CO₂ER) by single metal sites embedded in N-doped graphene (M@N-Gr, M = Cu and Fe) and carbon nanotubes (M@N-CNT, M = Cu and Fe) has been explored by extensive first-principles calculations in combination with the computational hydrogen electrode model. Both atomically dispersed Cu and Fe nanostructures, as the single atom catalysts (SACs), have higher selectivity towards CO₂ER, compared to hydrogen evolution reduction (HER), and they can catalyze CO₂ER to CO, HCOOH, and CH₃OH. In comparison with Cu@N-Gr, the limiting potentials for generating CO, HCOOH, and CH₃OH are reduced obviously on the high-curvature Cu@N-CNT. However, the curvature effect is less notable for the single-Fe-atom catalysts. Such discrepancies can be attributed to the d-band center changes of the single Cu and Fe sites and their different dependences on the curvature of carbon-based support materials.

Atomically dispersed Cu/Fe catalysts have high selectivity toward CO₂ER and the curvature of the catalyst support influences their activity.

Tailored electrocatalysts by controlled electrochemical deposition and surface nanostructuring

Controlled electrodeposition and surface nanostructuring are very promising approaches to tailor the structure of the electrocatalyst surface, with the aim to enhance their efficiency for sustainable energy conversion reactions. In this highlight, we first summarise different strategies to modify the structure of the electrode surface at the atomic and sub-monolayer level for applications in electrocatalysis. We discuss aspects such as structure sensitivity and electronic and geometric effects in electrocatalysis. Nanostructured surfaces are finally introduced as more scalable electrocatalysts, where morphology, cluster size, shape and distribution play an essential role and can be finely tuned. Controlled electrochemical deposition and selective engineering of the surface structure are key to design more active, selective and stable electrocatalysts towards a decarbonised energy scheme.

Electrocatalytic synthesis of organic carbonates

Organic carbonates are considered environmentally benign alternatives for various fossil-derived compounds used in the chemical industry. Replacing current costly and toxic production methods by greener alternatives offers opportunities to cover the increasing demand for these intermediates in a more sustainable manner. In this feature article, the prospect of electrochemical synthesis of organic carbonates is presented as an approach to use carbon dioxide and green electricity to arrive at such compounds. We explore the strengths and limitations of the different methods by looking into the electrode and electrolyte composition effects and operating conditions with a focus on the synthesis of dimethylcarbonate from methanol and either carbon monoxide or carbon dioxide. The proposed mechanisms are discussed in an effort to understand the underlying steps and their challenges. This review concludes with a perspective on the broader developments needed to turn the basic chemistry into a practical application.

Electrochemical Reactors for CO2 Conversion

Increasing risks from global warming impose an urgent need to develop technologically and economically feasible means to reduce CO2 content in the atmosphere. Carbon capture and utilization technologies and carbon markets have been established for this purpose. Electrocatalytic CO2 reduction reaction (CO2RR) presents a promising solution, fulfilling carbon-neutral goals and sustainable materials production. This review aims to elaborate on various components in CO2RR reactors and relevant industrial processing. First, major performance metrics are discussed, with requirements obtained from a techno-economic analysis. Detailed discussions then emphasize on (i) technical benefits and challenges regarding different reactor types, (ii) critical features in flow cell systems that enhance CO2 diffusion compared to conventional H-cells, (iii) electrolyte and its effect on liquid phase electrolyzers, (iv) catalysts for feasible products (carbon monoxide, formic acid and multi-carbons) and (v) strategies on flow channel and anode design as next steps. Finally, specific perspectives on CO2 feeds for the reactor and downstream purification techniques are annotated as part of the CO2RR industrial processing. Overall, we focus on the component and system aspects for the design of a CO2RR reactor, while pointing out challenges and opportunities to realize the ultimate goal of viable carbon capture and utilization technology.

Fingerprint Voltammograms of Copper Single Crystals under Alkaline Conditions: A Fundamental Mechanistic Analysis

A critical step toward the systematic development of electrocatalysts is the determination of the microscopic structure and processes at the electrified solid/electrolyte interface. The major challenges toward this end for experiment and computations are achieving sufficient cleanliness and modeling the complexity of electrochemical systems, respectively. In this sense, benchmarks of well-defined model systems are sparse. This work presents a rigorous joint experimental-theoretical study on the single-crystal (SC) Cu/aqueous interface. Within typical computational uncertainties, we find quantitative agreement between simulated and experimentally measured voltammograms, which allows us to unequivocally identify the *OH adsorption feature in the fingerprint region of Cu(110), Cu(100), and Cu(111) SCs under alkaline conditions. We find the inclusion of hydrogen evolution reaction kinetics in the theoretical model to be crucial for an accurate steady-state description that gives rise to a negligible H* coverage. A purely thermodynamic description of the H* coverage through a Pourbaix analysis would incorrectly lead to a H* adsorption peak. The presented results establish a fundamental benchmark for all electrochemical applications of Cu.

Transition metal-based catalysts for the electrochemical CO2 reduction: from atoms and molecules to nanostructured materials

An overview of the main strategies for the rational design of transition metal-based catalysts for the electrochemical conversion of CO₂, ranging from molecular systems to single-atom and nanostructured catalysts.